Allison TES-295 vs TES-668

Allison 1000-series transmissions (Duramax Silverado HD, GMC Sierra HD) use specific TES-rated fluids. TES-295 was the spec for years; TES-668 is the updated long-life spec. Most Allison shops have shifted to TES-668.

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TES-668

Latest Allison long-life spec. Use in modern Allison 1000 rebuilds.

When to use: Replaces TES-295 in most applications. Better high-temp performance.

Wrong-fluid consequence: Generic Dexron in an Allison = immediate slip + warranty void. TES-rated only.

TES-295

Previous Allison spec. Still in service for older units.

When to use: Use only if specifically called for and TES-668 is not approved for the application.

Wrong-fluid consequence: Same as above - never substitute Dexron or other Mercon-class fluids.

Allison fluid is expensive ($25-40/qt) but mandatory. Skipping the right fluid costs you the entire rebuild within 20K miles. Source from Allison dealer or specialty diesel shop.
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