Dana 70 Rear Axle
Problems and Rebuild Cost

What wears out in the Dana 70 under heavy-duty Rams, Ford trucks and vans and older GM 1-tons, how to tell a 70 from a 70HD or 70-U, and what a rebuild really costs.

Whine out of your Ram's Dana 70? Our Revolution Gear master kit for the 1994-2002 Ram 2500/3500 Dana 70 rear has the Koyo bearings, races, seal and shims to quiet it down. $229.99.
Shop the Dana 70 Master Kit →

The Dana 70 is the axle that sits between the Dana 60 and the Dana 80 in heavy-duty trucks and vans. It has a ring gear of about 10.5 inches, a 10-bolt cover and, in almost every truck, full-float hubs. What kills them is boring: tired pinion bearings, hub seals left leaking until the brakes are soaked, hub bearings adjusted by guesswork, worn Powr-Lok clutches, and regears set up without a dial indicator.

Which Vehicles Have a Dana 70

No tag? Count the cover bolts. The 70 has 10, like the Dana 60, but the center section is visibly larger and the ring gear is around 10.5 inches against roughly 9.75 on a 60.

Dana 70 vs 70HD vs 70-U

The plain Dana 70 is the original design. The 70HD uses beefier axle shafts and bearings, and many of them run 35-spline shafts. The 70-U is the later version found in many 1980s and 1990s Dodge trucks and Ford vans. Its pinion bearings and some gear sets do not cross to an early 70, so kits are sold by version, like the Yukon master overhaul kit for the Dana 70-U ($544.46).

Semi Float vs Full Float, 32 vs 35 Spline

A few older 3/4-ton trucks got a semi-float Dana 70, where the axle shaft carries the truck's weight and the wheel bearing rides on the shaft. Almost every Dana 70 you will see is a full floater. The hub rides on two tapered bearings on a spindle, the shaft only turns the wheel, and if a shaft breaks the wheel stays on.

Most Dana 70 shafts are 32 spline; some heavy-duty versions are 35 spline. Pull the flange bolts, slide a shaft out and count before ordering axles, spider gears or a locker. A 35-spline open carrier takes the Yukon 35-spline open spider gear kit for the Dana 70 and 80 ($278.34). If a shaft is twisted or broken, the Yukon 1541H alloy replacement axle for the Dana 60, 70 and 80 ($326.70) is the upgrade.

Pinion Bearing Whine

A high-mile Dana 70 that whines at cruise usually has pinion bearings that have lost preload, or gears worn from low oil. Any in-and-out clunk at the yoke means loose bearings. A hum that tracks road speed is more likely a hub bearing. See our whine diagnosis guide.

Most Dana 70s set pinion preload with selective shims, not a crush sleeve, so cranking the pinion nut down does not fix anything. The Revolution Gear 1994-2002 Ram Dana 70 rear master kit ($229.99) covers the common Ram axle. Pull carrier bearings with a Dana 30/60/70 clamshell carrier and pinion bearing puller ($170.99). The carrier comes out by spreading the housing a few thousandths with a Dana 30-80 housing spreader ($138.99). If the yoke has a groove where the seal rides, replace it; the Spicer Dana 70 29-spline companion flange ($87.99) fits many trucks. See our pinion seal guide.

Hub Bearing and Seal Leaks on Full Floaters

Gear oil runs out the tubes to lube the hub bearings, so a worn inner hub seal puts oil on the brakes and a torn flange gasket leaks out the front of the hub. Oil on the inside of the wheel and a grabby brake on one side is the classic sign. Check the vent first; a plugged one pressurizes the axle and pushes oil past every seal.

Hub bearing adjustment matters. The usual method is to seat the bearings while spinning the hub, back the nut off, snug it to a low spec, then lock it with the washer or lock nut. Too tight cooks the bearings; too loose wears the seal. A 13-piece spindle nut socket set ($158.99) covers the common hub nuts. Replace soaked shoes or pads.

Powr-Lok Wear

Many Dana 70s have a clutch-type Powr-Lok. Worn clutches or missing friction modifier make it chatter in turns or act open on ice. Try fresh fluid and modifier first. If it still chatters, rebuild it with the Yukon Dana 60 and 70 Powr-Lok clutch set ($189.89). If the case or cross shafts are worn, the Yukon Powr-Lok carrier case for the Dana 70, 4.10 and down ($1,065.89) replaces the case, and the Yukon Dura Grip for the 32-spline Dana 70, 4.10 and down ($1,330.50) is a complete new limited slip. See open vs limited slip vs locker.

Regears

Factory ratios run about 3.54 to 4.56 depending on truck and year, and the carrier changes between the 4.10-and-down and 4.56-and-up ranges. The Yukon 3.73 gear set for the Dana 70 ($892.78) suits highway towing on stock tires. See picking a ratio.

Setup is where regears go bad. Pinion depth is a shim under the inner pinion race; carrier preload and backlash are shims behind the carrier bearings. Backlash is typically around .005-.010 inch; follow the gear maker's spec. Use a dial indicator with magnetic base ($47.99) for backlash, an inch-pound torque wrench ($79.99) for pinion preload, and new ring gear bolts with thread locker. Our backlash and pinion depth setup guide.

What It Costs: DIY vs Shop

RepairDIYShop (rough)
Pinion seal onlyAbout $25-$70About $250-$450
Hub seal and bearings, one sideAbout $60-$150About $300-$550
Axle shaft replacement, one sideAbout $330-$450About $450-$700
Powr-Lok clutch rebuildAbout $200-$280 with fluidAbout $650-$1,100
Carrier and pinion bearing overhaulAbout $250-$550 plus toolsAbout $1,000-$1,600
Regear with master kitParts about $1,100-$1,500About $1,700-$2,700
Regear plus new limited slip or lockerParts about $2,200-$3,000About $3,000-$4,000+

DIY numbers assume you own the puller, spreader, dial indicator and a press. A Dana 70 holds roughly 3.5 to 4 quarts; fill to the bottom of the fill hole with the gear oil your manual calls for, plus friction modifier with a Powr-Lok. The differential fluid change guide covers intervals. For a dented cover, the Yukon Hardcore cover for the Dana 50, 60 and 70 ($333.89) is the fix.

Parts and Tools for the Job

NeedWhat We Carry
Ram bearing whineRevolution Gear Ram Dana 70 rear master kit ($229.99)
70-U full overhaulYukon Dana 70-U master overhaul kit ($544.46)
Chatter in turnsYukon Powr-Lok clutch set ($189.89)
RegearYukon Dana 70 3.73 gear set ($892.78)
Broken or twisted shaftYukon 1541H alloy axle ($326.70)
Pulling carrier bearingsClamshell carrier and pinion bearing puller ($170.99) and housing spreader ($138.99)

More bearing kits are in our rebuild kits section, gear oil and friction modifier in fluids, and pullers and gauges in tools. CoreTransmissionParts.com carries transmission and transfer case parts if the noise is further up the driveline.

Quiet the Whine for Good

A worn pinion bearing only gets louder under load. Replace the bearings, races and seal in one pass and get back to towing.

Shop the Dana 70 Master Kit → Gear Oil and Fluids

FAQ

How do I tell if I have a Dana 70?

Look for a 10-bolt cover on a center section with a ring gear of roughly 10.5 inches, and check for a tag on a cover bolt. Without a tag, a 70 is visibly bigger than a Dana 60 and smaller than a Dana 80, and most have full-float hubs.

Is my Dana 70 32 spline or 35 spline?

Most Dana 70s use 32-spline axle shafts, but some heavy-duty versions run 35 spline. On a full floater, pull the flange bolts, slide a shaft out and count the splines before ordering.

Why is my Dana 70 leaking gear oil at the wheel?

On a full floater the hub bearings run in gear oil, so a worn inner hub seal, a torn axle flange gasket or a plugged housing vent all push oil out at the wheel. Fix the vent first, then replace the hub seal and gasket.

How much does a Dana 70 rebuild cost?

A DIY bearing and seal overhaul runs roughly $250-$550 in parts. A shop overhaul with the existing gears is usually about $1,000-$1,600. A regear with new ring and pinion and a master kit runs about $1,700-$2,700 at a shop, and adding a new limited slip or locker can push it past $3,500.

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