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5HP19 Solenoid Kit 2001-2003

$75.58
In stock • ships from the USA

5HP19 Solenoid Kit 2001-2003, new and ready to install. Fits the 5HP19. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

Between 2001 and 2003 the ZF 5HP19 was the automatic behind the BMW E46 325i, 325Ci, 330i and 330Ci, the E39 525i and 530i, and front-drive Audi A4 1.8T and VW Passat models. Those cars are now well past 150,000 miles in many cases, and a tired solenoid group is a common reason they start flaring between gears, landing hard in Drive, or throwing a transmission failsafe warning. This new solenoid set is listed for the 2001-2003 range, and the product photo, taken on an E46 sedan, shows seven solenoids on the internal harness.

The solenoids' job in an early-2000s 5HP19

A 5HP19 has no mechanical shift governor; the control unit decides every shift and the valve-body solenoids carry it out. On/off solenoids move the shift valves, while the EDS pressure regulators vary pressure to soften or firm up each clutch apply. EDS 1 is the master: it sets modulating pressure, which in turn drives line pressure and the accumulator back pressure that cushions engagements. On a transmission of this age the regulators wear internally, so pressure control becomes less precise even when the wiring tests fine.

What a failing set feels like

ATSG has connected the firm-engagement and harsh-coast-down pattern on 5HP19, 5HP19FL and 5HP19FLA units to a mechanically sticking EDS 1. 2001-2003 transmissions straddle the point where ZF updated the speed sensor and EDS 1, which is why matching your old parts matters on this range.

Diagnose before you order

Pull the transmission faults with a capable scan tool, then confirm the fluid level hot on a level surface; a 5HP19 that has lost fluid through a pan or connector seal will flare on its own. Our solenoid multimeter test guide shows how to check each coil once the pan is off. If the old fluid is dark with heavy friction debris, inspect the valve body bores too; the valve body cleaning and inspection guide explains what scoring looks like and when solenoids alone will not be enough.

Fitment, 2001-2003

Applications for these years include the 2001-2003 BMW E46 325i/325Ci/330i/330Ci and 320i, the E39 525i and 530i with the M54 engine, and the 5HP19FL in front-drive Audi A4 1.8T and VW Passat 1.8T and 2.8 V6 models. Audi quattro and VW 4Motion cars use the 5HP19FLA, and early versus later units use different speed sensors that are not interchangeable. Because harness and connector details vary by maker, compare the solenoids and plugs in the photo to your valve body, or send your year and VIN for a fitment check. Owners of 2004-2005 cars should look at the 2002-2005 5HP19 solenoid kit instead.

Install notes

On the E46 the pan is reached from underneath once the exhaust heat shield clears; drain, remove the pan and filter, and unclip the harness from each solenoid. Replace the solenoids position by position, use new O-rings where fitted, and check that the modulating pressure valve near EDS 1 moves freely before closing up. If the harness insulation has cracked from heat, replace it now with a 5HP19 internal wiring harness. Install a new filter and pan seal, refill with the specified fluid, and set the level hot. If the transmission also shows clutch slip that solenoids cannot explain, a 5HP19 master rebuild kit is the next step. Finish by clearing faults and resetting adaptations so the control unit relearns with the new parts.


Specifications

Fits5HP19 2001-2003
Part typeSolenoid Kit
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

5HP19 Solenoid Kit 2001-2003: common questions

Will this fit my 2002 BMW 330i automatic?

The 2001-2003 E46 330i used the ZF 5HP19, the transmission this set is for. Compare the solenoids and connectors in the photo to yours, or send your VIN so we can confirm before it ships.

Does it fit an Audi A4 quattro?

Quattro A4s use the 5HP19FLA, while front-drive cars use the 5HP19FL, and harness layouts differ between makers. Match the solenoid styles and part numbers on your valve body, or send your year and VIN for a check.

Why does my E46 flare between 2nd and 3rd?

Worn EDS pressure regulators lose precise pressure control, which shows up as flare on light-throttle upshifts. Low fluid causes the same symptom, so confirm the level hot before replacing solenoids.

Should I replace the internal harness too?

If the harness insulation is cracked or connectors are loose, yes. A damaged harness can set the same faults as a bad solenoid and is easy to replace while the pan is off.

What needs to happen after installation?

Refill with the specified fluid, check the level at operating temperature, clear faults and reset the transmission adaptations, then give the control unit a few drives to relearn shift timing.

Is this set new or rebuilt?

This 2001-2003 listing is new. A remanufactured general-fit 5HP19 set is also available if you prefer that option.


Repair guides for this job

Sources
  1. Wikipedia — ZF 5HP transmission. Lists the 2001-2003 BMW E46 325i/330i, E39 525i/530i and Audi/VW 5HP19FL and FLA applications, plus the non-interchangeable early and later speed sensors. en.wikipedia.org/wiki/ZF_5HP_transmission
  2. Vehicle Service Pros (ATSG) — 5HP19 Bumps and Clunks. ATSG explanation of how a sticking EDS 1 raises modulating, line and accumulator pressure on 5HP19 units, and the advice to check the modulating pressure valve when replacing it. www.vehicleservicepros.com/service-repair/underhood/article/21185693/5hp19-bumps-and-clunks

5HP19 Solenoid Kit 2001-2003

$75.58
In stock • ships from the USA • 30-day returns

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