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Yukon Gear High Performance Gear Set For Dana 44 TJ Rubicon / 4.88

$547.69
In stock • ships from the USA • qualifies for FREE shipping

Yukon Gear High Performance Gear Set For Dana 44 TJ Rubicon / 4.88

Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

This is the Yukon YG D44-488T-RUB ring and pinion, a 4.88 ratio set built for the Dana 44 axles under the 2003-2006 Jeep Wrangler TJ Rubicon and the 2004-2006 Wrangler Unlimited Rubicon (LJ). Rubicon owners usually shop for it after stepping up to 33 to 35 inch tires: the factory 4.10 gearing that felt crisp on stock tires turns lazy, the automatic hunts between gears on the highway, and hills in top gear become a chore. The same part number works in either the front or rear Rubicon Dana 44, so you order two sets to regear the whole Jeep.

What the ring and pinion does in a TJ Rubicon Dana 44

The Rubicon was the only TJ that left the factory with Dana 44 axles at both ends, and both are standard rotation (low pinion) housings. The pinion gear turns the 8.50 in. ring gear, and the ratio between them is the last reduction before the tires. Going from 4.10 to 4.88 multiplies torque at the wheels by roughly 19 percent, which puts engine rpm back where it was before the tire upgrade. This set is a thick-cut gear with a 26-spline pinion and 10 ring gear bolts, made to bolt to the Rubicon carriers.

Symptoms that point to a regear or a worn set

How to confirm before you buy

Read the tag on the cover bolt or the axle code on the door sticker to confirm your current ratio and that you really have the Rubicon Dana 44 front, not the Dana 30 used on other TJs. Our Dana 30 vs Dana 44 comparison shows how to tell them apart. If the complaint is a noise rather than tire size, work through whine on acceleration vs deceleration first, since worn pinion bearings cause the same sound and need a different fix.

Fitment

Fits standard rotation Dana 44 front or rear axles in 2003-2006 Wrangler TJ Rubicon and 2004-2006 Unlimited Rubicon. It does not fit non-Rubicon TJ fronts (Dana 30), JK Rubicon axles (the JK front is reverse rotation with a different pinion), or JL axles. Match the 10-bolt ring gear and 26-spline pinion to what you remove, and send us your year and VIN if you are not sure which axle is under the Jeep. Browse other Dana 44 parts in the hard parts collection.

Install notes

A ring and pinion is a measured job. Yukon's set-up chart lists the Dana 44 at 0.042 in. OEM pinion shim depth and 14-19 in-lb of new pinion bearing preload, then the contact pattern is read with marking compound before final assembly. Carrier bearings are separate from the pinion side; the Dana 44 carrier installation kit covers that side if you only need carrier bearings and shims. Use new bearings, a new crush sleeve and pinion seal: the Yukon master overhaul kit for TJ Rubicon Dana 44 covers one axle, or the TJ Rubicon 4.88 gear and install kit package bundles the job for both. Fill with 75W-90 or 75W-140 gear oil. Yukon recommends driving lightly for the first 15 to 20 miles and letting the axle cool before continuing, and lists 35 in. as the maximum recommended tire for a Dana 44. With the gears changed, recalibrate the speedometer for the new ratio and tire size.


Specifications

BrandYukon Gear & Axle
Part numberYG D44-488T-RUB
FitsYukon Gear High Performance Gear Set For Dana 44 TJ Rubicon / 4.88
TypeFinal Drive Gears
ConditionNew
ShipsSame business day (in stock), from the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


Yukon Gear High Performance Gear Set For Dana 44 TJ Rubicon / 4.88: common questions

Does this fit the front and rear axle on my TJ Rubicon?

Yes. Both Rubicon Dana 44 axles are standard rotation, and this set is listed for front or rear. Order two sets to regear the whole Jeep.

Will it fit a non-Rubicon TJ or a JK Rubicon?

No. Non-Rubicon TJs use a Dana 30 front, and the JK Rubicon front Dana 44 is reverse rotation with a different gear. Those need their own sets.

What tire size is 4.88 meant for?

Most Rubicon owners choose 4.88 for roughly 33 to 35 in. tires. Yukon lists 35 in. as the maximum recommended tire for a Dana 44.

What else do I need to install it?

New pinion and carrier bearings, a crush sleeve, pinion seal and shims. A master overhaul kit for the TJ Rubicon Dana 44 covers one axle.

What gear oil should I use and how do I break it in?

Use 75W-90 or 75W-140 gear oil. Drive lightly for the first 15 to 20 miles, let the axle cool, and avoid heavy loads early on.


Sources
  1. Quadratec — Yukon ring and pinion kit for 03-06 Jeep Wrangler TJ Rubicon and Unlimited Rubicon Dana 44. Standard rotation Dana 44 TJ Rubicon (front or rear), 8.50 in. ring gear, 26-spline pinion, 10 ring gear bolts; fitment 2003-2006 TJ and 2004-2006 LJ. quadratec.com/p/yukon-gear-axle/ring-and-pinion-kit-jeep-wrangler-tj-rubicon-unlimited-rubicon-dana-44-axle
  2. RANDYS Worldwide (Yukon distributor) — Yukon YG D44-488T-RUB ring and pinion, Dana 44 TJ Rubicon, 4.88. Product details for this part number: standard rotation, 8.50 in. ring, 26-spline pinion, 10 bolts, 4.88 ratio. www.randysworldwide.com/products/yg-d44-488t-rub
  3. Yukon Gear & Axle — Kit Installation Instructions and Set Up Specifications. Dana 44 row: 0.042 in. OEM shim, 14-19 in-lb new pinion preload; break-in steps; 35 in. maximum recommended tire for Dana 44. cdn.shopify.com/s/files/1/0734/4862/0250/files/260817_YukonKitInstallManual_UpdatedSetUpSpecs.pdf?v=1787073631

Yukon Gear High Performance Gear Set For Dana 44 TJ Rubicon / 4.88

$547.69
In stock • ships from the USA • FREE shipping • 30-day returns

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