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4T40E Solenoid Kit

$59.99
In stock • ships from the USA

4T40E Solenoid Kit, remanufactured and ready to install. Fits the 4T40E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

A Chevy Cobalt or Malibu that suddenly refuses to leave second gear, a Saturn Vue or Ion that bangs into gear after a cold start, or a Pontiac G6 that throws a shift solenoid code every few days usually has one thing in common: the electrical parts on the 4T40E or 4T45E valve body have worn out. This kit replaces all five of them together, so you are not guessing which one to buy. In the box are the transmission control board (the pressure switch manifold) and four solenoids: shift solenoids A and B, the torque converter clutch (TCC) solenoid and the electronic pressure control (EPC) solenoid. It is built to the 2004-and-later pattern, and the fitment section below explains why that detail matters more than anything else on this page.

What the solenoid kit does in a 4T40E

The 4T40E is a four-speed front-drive transaxle with no throttle cable and no governor; the engine computer makes every decision. It picks a gear by turning the two shift solenoids on or off, and the pattern of those two valves routes fluid to the correct shift valves. The EPC solenoid is a variable force motor rather than an on/off valve. The computer sends it a varying current to raise or lower line pressure, so a gentle cruise gets soft shifts and a full-throttle pass gets firm ones. The TCC solenoid applies the converter clutch at steady speed to stop slip and heat. The pressure switch manifold is the computer's feedback: a set of pressure switches that report which range the manual valve has selected. When the manifold reads wrong, the computer can command the wrong pressure or set range codes even though the gear selector is fine.

Symptoms of a worn 4T40E solenoid kit

The 4T40E's known weak spots are the 2nd and 4th clutches and valve body wear. A slip that started gradually and smells burnt points to clutches, not solenoids.

How to confirm the solenoids before you buy

Start with fluid level and condition. Then pull all stored codes, including history codes. An electrical code tells you the circuit is open or shorted, not necessarily that the solenoid is dead, so check resistance at the case connector and then directly at each solenoid with the pan off; our guide to testing a transmission solenoid with a multimeter shows how. If the solenoid reads good at its own pins but bad at the connector, the problem is the internal harness, not this kit. Shudder and TCC codes deserve one more check, because a worn regulator bore in the valve body causes the same complaints. Our TCC shudder diagnosis guide separates fluid, converter and hydraulic causes.

Fitment

The listing names these applications: 2005 Buick Century 3.1L, 2004-2005 Buick LeSabre 3.8L, 2004-2005 Chevrolet Cavalier 2.2L, 2005-2010 Cobalt, 2007-2010 HHR, 2004-2010 Malibu, 2004 Oldsmobile Alero, 2007-2009 Pontiac G5, 2005-2010 G6, 2004-2005 Grand Am and Sunfire, 2007-2008 Saturn Aura, 2005-2007 Ion, 2005 L300 and 2005-2009 Vue. Two cautions. First, the Century 3.1L, the LeSabre 3.8L and several other six-cylinder cars on that list were also built with the larger 4T65E, which this kit does not fit, so read the RPO code on the service parts label: MN4 is the 4T40E and MN5 is the 4T45E. Second, the EPC solenoid changed. Sonnax documents that GM moved from a large Delphi EPC to a small Bosch EPC in 2004 (Saturn L-Series changed in 2003). Both fit the same bore and plug into the same connector, so the wrong one installs without a fight, yet a Bosch EPC in a 2000-2002 car causes harsh shifts that may not adapt out. If your car is a 1995-2003 model, this kit is not the one to buy; compare your old EPC first. Matching parts for every year are on the 4T40E and 4T45E collection page, and if you are unsure, send us your year and VIN before ordering.

Install notes

The solenoids and manifold are reached by draining the fluid and removing the side cover or pan, depending on the vehicle. Photograph the harness routing before you unplug anything. Swap one part at a time so every solenoid goes back to its own bore, coat each new O-ring with clean ATF and seat the solenoid by hand before snugging its retainer. Tighten the manifold bolts evenly so the gasket seals across all the pressure ports. Refill with Dexron VI, check the level at operating temperature, clear the codes and reset the transmission adapts so the computer relearns shift timing on the new EPC. If the bores turn out to be scored, a 4T40E shift kit or a complete valve body is the right next step, and a car that has been slipping for a while may need the 4T40E clutch module as well.


Specifications

Fits4T40E
Part typeSolenoid Kit
ConditionRemanufactured
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


4T40E Solenoid Kit: common questions

What exactly comes in this 4T40E solenoid kit?

The transmission control board (pressure switch manifold) and four solenoids: shift solenoid A, shift solenoid B, the torque converter clutch solenoid and the electronic pressure control solenoid. That is the full electrical set bolted to the valve body.

Will this kit fit my 2002 Cavalier or Malibu?

Probably not without changes. This kit follows the 2004-and-later pattern with the small Bosch EPC solenoid. 2000-2002 cars used the large Delphi EPC, and installing the Bosch style there causes harsh shifts that may not adapt out. Send us your year and VIN and we will point you to the right part.

My car is stuck in second gear. Is it the solenoids?

Second-gear limp mode is the computer protecting the transmission after it sees an electrical or ratio fault. Shift solenoid codes P0751 through P0758 point to this kit, but check the wiring, connector and internal harness first so a broken wire does not get blamed on a good solenoid.

Do I need to replace the manifold if only one solenoid code is set?

Not always, but on a high-mileage 4T40E the other parts have the same heat history. Replacing the full set in one pan-off job avoids a second repair if another solenoid or the pressure switch manifold fails a few months later.

What fluid does the 4T40E take after the install?

Dexron VI ATF. Check the level hot by the procedure for your vehicle, then clear codes and reset the shift adapts with a scan tool so the new EPC solenoid is relearned.


Repair guides for this job

Sources
  1. Sonnax — 4T40-E/4T45-E EPC change. Saturn L-Series moved to the small Bosch EPC in 2003 and other GM applications in 2004; both styles fit the same bore and connector, and the wrong one causes harsh or soft shifts that may not set a code. www.sonnax.com/tech_resources/365
  2. Oregon Performance Transmission — 4T40E/4T45E electronics kit. Lists the A and B shift solenoids, TCC solenoid, EPC force motor and pressure switch manifold as the electronic set, with the MN4 and MN5 RPO codes. oregonperformancetransmission.com/product/OPT-4T40E-4T45E-ELEC.html

4T40E Solenoid Kit

$59.99
In stock • ships from the USA • 30-day returns

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