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5L40E Clutch Module

$436.99
In stock • ships from the USA • qualifies for FREE shipping

5L40E Clutch Module, new and ready to install. Fits the 5L40E. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

If your BMW 3 Series, X3, X5 or Z4 with the five-speed automatic, or a Cadillac CTS, has started slipping on the 2-3 or 4-5 shift, flares when hot, or came apart with burnt clutches, this is the friction side of the repair. It is a clutch pack of friction plates for the GM 5L40E family, listed for the 4L40E, 5L40E, 5L50E and ON10 units built from 1999 on. Frictions only: no steels, no filter, no gaskets and no seals, so you pay for the plates you are actually replacing.

What the clutch frictions do in a 5L40E

GM built the 5L40E in Strasbourg, France, for rear-drive and all-wheel-drive cars. BMW calls it the A5S 360R. It uses a Ravigneaux gearset with hydraulic clutches and one-way sprags, and the transmission computer times each clutch apply. Each friction plate is splined to one member and sandwiched between steel plates on the other; when the piston squeezes the stack, the two lock together. The intermediate clutch comes on for the 2-3 shift and the overdrive clutch for the 4-5 shift, so a worn lining in either pack shows up first on those shifts. GM rates the 5L40E for about 250 lb-ft and the 5L50E for about 311 lb-ft, and the clutches in a tuned or towing BMW live close to that limit.

Symptoms of worn frictions

How to confirm before you buy

Not every slip on this unit is a clutch problem. Worn accumulators, a leaking case seal sleeve and a worn AFL valve in the valve body can all cause gear ratio codes, so check line pressure and fluid condition first. Our slipping diagnosis guide and the flare versus slip guide help you sort out which shift is affected. If the pan shows friction debris and the slip is on a specific shift, plan on new frictions for that pack and an air check of its piston once the unit is apart.

Fitment

The listing names the 4L40E, 5L40E, 5L50E and ON10 from 1999 forward, with these vehicles: BMW 323Ci 2000-06, 325i/xi 2001-06, 328i/iS 1996-00, 330i/Ci/xi 2001-07, 335i/Ci/xi/d 2007-09, 525i 2001-03, 528i 1999-00, 530i 2001-03, X3 2004-07, X5 2000-08, Z4 2001-06 and Cadillac CTS 2003-07. The family changed over its run, and clutch counts differ between early and 2003-up housings, so count the frictions in your old packs and match their tooth style before you order. The ID tag is on the left rear of the case above the pan rail. Send us the year, model and VIN if you want us to check it. More parts are on our 5L40E and 5L50E parts page.

Install notes


Specifications

Fits5L40E
Part typeClutch Module
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

5L40E Clutch Module: common questions

Does this 5L40E clutch pack include steel plates?

No. It is friction plates only. Steels, the filter, gaskets and seals are not included, so order those separately if yours are worn.

Will it fit my BMW X5?

The listing covers the X5 from 2000-2008 with the GM five-speed automatic. Some X5 models used other transmissions, so confirm the tag on your case or send us your VIN.

Is the 5L40E the same as the 5L50E?

They share the same basic design and many parts, but the 5L50E is rated for more torque and has valve body differences. This friction pack is listed for both.

What causes 5L40E clutches to burn?

Low or old fluid, worn accumulators or seals that drop apply pressure, and extra torque from tuning or towing. Fix the pressure problem when you replace the frictions or they will burn again.

Do I need to reset adaptations after installing new frictions?

Yes. Reset the transmission adaptive values with a scan tool so the computer relearns clutch fill times for the new plates.


Repair guides for this job

Sources
  1. Transmission Digest — Identifying the 5L40-E and 5L50-E Transmissions and Valve Bodies. ID tag location on the left rear of the case, BMW A5S 360R designation and 5L40-E versus 5L50-E valve body differences. www.transmissiondigest.com/identifying-the-5l40-e-and-5l50-e-transmissions-and-valve-bodies/
  2. Sonnax — GM 5L40-E, 5L50-E Critical Wear Areas and Vacuum Test Locations. Intermediate clutch tied to the 2-3 shift and overdrive clutch to the 4-5 shift; AFL valve wear causes overdrive clutch distress and gear ratio codes. d2q1ebiag300ih.cloudfront.net/uploads/tech_resource/521/5L40E_VacTestGuide.pdf
  3. XLR-Net Knowledge Base (GM service specifications) — 2004-2009 Cadillac XLR 5L50-E Transmission Specifications. Intermediate and overdrive clutch piston travel for the 5L40-E and 5L50-E. www.xlr-net.com/knowledgebase/article/11/2004-2009-cadillac-xlr-5l50-e-transmission-specifications-16.html
  4. Wikipedia — GM 5L40-E transmission. Strasbourg production, Ravigneaux gearset, 250 lb-ft 5L40-E and 311 lb-ft 5L50 ratings. en.wikipedia.org/wiki/GM_5L40-E_transmission

5L40E Clutch Module

$436.99
In stock • ships from the USA • FREE shipping • 30-day returns

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