FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Rebuild Kits / 5R44E Clutch Module 1990-1996
Rebuild Kits

5R44E Clutch Module 1990-1996

$70.63
In stock • ships from the USA

5R44E Clutch Module 1990-1996, new and ready to install. Fits the 5R44E. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

This is the friction module for the 1990-1996 generation of Ford's small rear-drive automatic: the A4LD and the electronic 4R44E and 4R55E that replaced it. The listing carries the family interchange that includes the 5R44E name, so if you are searching for a 5R44E friction pack for an older Ranger, B-series, Aerostar or Explorer that slips, flares between gears or smells burnt, read the fitment section before you order. Industry reference 041752C, part number A56119C.

What the friction module does in this family

The A4LD was built by adding an overdrive unit to the front of the C3 three-speed, and the 4R44E, 4R55E and later 5R44E kept that basic layout. Three clutch packs share the work with the overdrive, intermediate and reverse bands: the coast (overdrive) clutch in the front unit, plus the forward clutch and the reverse-high (direct) clutch behind it. Each pack alternates lined friction discs with flat steels. A friction module is the set of lined discs for those packs, so one box replaces the wearing half of every clutch in the unit at overhaul time. The photo shows both styles in the set: internal-spline discs that ride on a hub and external-tooth discs that key into a drum.

Symptoms of worn frictions

How to confirm before you order

Friction failure in this family is usually the result of something else. The Ranger Station calls heat the main killer of the A4LD, and its line pressure comes from a vacuum modulator that can fail and cause harsh or soft shifts. On the electronic 4R44E and 4R55E, Sonnax reports that the EPC circuit leaks at several points, that reverse will not engage until line pressure reaches about 120 psi, and that a healthy unit makes 125-130 psi maximum EPC in overdrive and up to 144 psi in reverse. Run a pressure test and check the cooler flow before tearing down, or new frictions will burn the same way. The diagnostic order in our 5R55 harsh or delayed shift walkthrough applies well to these earlier units too.

Fitment

The module is listed for 1990-1996 A4LD, 4R44E, 4R55E, 5R44E and 5R55E applications. In practice that year window covers the A4LD (1990-1994 Ranger and Aerostar, 1991-1994 Explorer and Mazda Navajo, plus late Bronco II and 2.3L Mustang), the 4R44E that Sonnax dates to 1995 behind the 2.3L and 3.0L, and the 4R55E that arrived with the 4.0L in 1996. Sonnax notes the line did not become the five-speed 5R44E and 5R55E until 1997, so a true 5R44E built 1997 or later should be matched disc for disc against its old frictions before using this set. For 1985-1989 units there is a separate 1985-1989 friction module. Count your discs and compare tooth style and diameter, or send us your year and VIN. The rest of the family parts are on the 5R55 parts page.

Install notes


Specifications

Fits5R44E 1990-1996
Part typeClutch Module
ConditionNew
BrandOEM
ReferenceA56119C
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

5R55E Clutch Drum 1997
5R55E Clutch Drum 1997
$62.99
5R55W Shift Kit 2002-2007
5R55W Shift Kit 2002-2007
$107.99

5R44E Clutch Module 1990-1996: common questions

Does this fit a 1995 Ranger 3.0L automatic?

A 1995 Ranger 2.3L or 3.0L automatic uses the 4R44E, which falls inside this module's 1990-1996 range. Compare the discs against your old ones to be sure, or send us your year and VIN.

I have a 1998 Ranger with a 5R44E. Is this the right set?

Five-speed units began in 1997, after this module's year range. Match each disc against your originals before installing, and ask us with your VIN if anything differs.

Are steel plates included?

The set shown is friction discs. Reuse steels only if they are flat and free of heat marks, and replace the piston seals with a gasket and seal kit.

What fluid should I use after the rebuild?

The A4LD originally called for Mercon; Mercon V is the recommended replacement for the whole family. Flush the cooler and lines so old debris does not reach the new frictions.

Why did my old frictions burn?

Usually heat or low line pressure: a weak vacuum modulator on the A4LD, or EPC leaks on the 4R44E and 4R55E. Fix the cause and run a pressure test, or the new set can fail the same way.


Repair guides for this job

Sources
  1. Sonnax — Troubleshooting Tips for the 4R44E and 5R55E (Bob Warnke). 4R44E release in 1995 (2.3L/3.0L), 4R55E with the 4.0L in 1996, the 1997 change to five speeds, EPC leaks, the 120 psi reverse threshold, max EPC values and TCC slip codes 628/741. www.sonnax.com/tech_resources/201-troubleshooting-tips-for-the-4r44e-5r55e
  2. The Ranger Station — Ford A4LD automatic transmission. A4LD built from the C3 plus a front overdrive unit, 1985-1994 applications, three bands, heat as the main failure cause, vacuum modulator problems and Mercon/Mercon V fluid. www.therangerstation.com/?p=21117

5R44E Clutch Module 1990-1996

$70.63
In stock • ships from the USA • 30-day returns

Related products
5R44E Sun Shell
Hard Parts
5R44E Sun Shell
$113.99
View
5R44E Clutch Module 1985-1989
Rebuild Kits
5R44E Clutch Module 1985-1989
$57.81
View
5R55E Input Drum
Hard Parts
5R55E Input Drum
5R55
$104.99
View
5R44E Shift Kit 1995
Hard Parts
5R44E Shift Kit 1995
$174.99
View