FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Rebuild Kits / 5R55E Clutch Module 1997-2011
Rebuild Kits

5R55E Clutch Module 1997-2011

$383.99
In stock • ships from the USA • qualifies for FREE shipping

5R55E Clutch Module 1997-2011, new and ready to install. Fits the 5R55E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

A Ranger 4.0L, Mazda B4000 or early Explorer with the 5R55E that has started to slip in third, slide through the 2-3 shift, or wait before it takes Drive is usually telling you the clutch packs are glazed. This listing is named a clutch module, but the package pictured is much more than one pack: it shows a gasket and seal overhaul set, boxed clutch packs with friction discs and steel plates, two bands, two bushings and a filter. It is built for the 1997-2011 5R55E and is the right buy when the unit is already on the bench and you want to renew every wear surface in one pass.

What the clutch packs do in a 5R55E

The 5R55E is the five-speed version of Ford's small rear-drive automatic, the one that grew out of the 4R44E and 4R55E. It uses a mix of multi-plate clutches and bands. The forward, direct and coast clutches each stack friction discs between steel plates; a hydraulic piston squeezes the stack so a drum and its shaft turn together. The overdrive and intermediate bands wrap around drums and hold them still. Every shift is an overlap: one element lets go while another grabs. If one pack has lost lining, it cannot hold during that overlap, the engine flares, and the heat spreads to the steels and the band next to it. That is why a slipping 5R55E almost never has just one bad friction by the time it comes apart.

Symptoms that point to worn clutches and bands

How to confirm before you tear it down

Pull the pan first. Friction material and dark fluid confirm the packs are worn. Clean fluid with the same complaints usually means a hydraulic leak, not worn clutches. Sonnax points to leakage in the EPC circuit of the 4R44E/5R55E valve body as a cause of delayed reverse, 1-2 and 2-3 flares and even broken bands, and to the coast clutch valve as a cause of missing fourth, fifth or engine braking. If you skip that check, new clutches can burn the same way. Our 5R55 harsh and delayed shift walkthrough lays out the order of tests, and the general transmission slipping diagnosis guide covers the line pressure checks.

Fitment

The listing covers the 5R55E from 1997 through 2011. That unit was used behind the 4.0L V6 in the Ford Ranger and Mazda B4000 for that whole run, and in the late-1990s Explorer and the Explorer Sport and Sport Trac. It is not the same transmission as the 5R55W and 5R55S in the 2002-up Explorer, Mountaineer, Mustang and Lincoln LS, even though the names look alike; Sonnax notes those only share the label. Two-wheel and four-wheel drive trucks use different filters and extension housing bushings, so compare the pictured filter and bushings with your old parts, or send us your year and VIN before ordering. Every 5R55E part we carry is listed on our 5R55 transmission parts page.

Install notes

A rebuild only lasts as long as the hydraulics behind it. If the valve body tested leaky, the Sonnax 4R44E/5R55E Zip Kit fixes the known wear points, or a complete 5R55E valve body replaces it outright. Adding the 5R55E shift kit while the unit is open firms up the overlaps and cuts the slip time that wore out the old packs.


Specifications

Fits5R55E 1997-2011
Part typeClutch Module
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

5R55S Clutch Drum 2002
5R55S Clutch Drum 2002
$90.99
5R55S Shift Kit 1999
5R55S Shift Kit 1999
$110.99

5R55E Clutch Module 1997-2011: common questions

Is this a single clutch pack or a full set?

The package pictured is a full set: a gasket and seal overhaul kit, boxed clutch packs with frictions and steels, two bands, two bushings and a filter. It is meant for a complete soft-parts rebuild, not a one-clutch repair.

Will it fit my 2004 Explorer?

Only if your Explorer has the 5R55E, which was used in the Explorer Sport and Sport Trac. The four-door 2002-up Explorer uses the 5R55W, a different transmission. Check the tag on the case or send us your VIN.

Does it fit both 2WD and 4WD Rangers?

The clutches and bands are shared, but the filter and extension housing bushing differ between 2WD and 4WD. Compare the pictured parts with yours, or give us your VIN and we will confirm.

What fluid does the 5R55E take after the rebuild?

Mercon V. Soak the new frictions in it before assembly and set the final level with the transmission at operating temperature.

Should I replace the valve body too?

If the old unit burned its clutches, test the valve body. Worn EPC and coast clutch circuits in this family cause flares and broken bands, and they will damage new clutches the same way.


Repair guides for this job

Sources
  1. Sonnax — Troubleshooting Tips for the 4R44E/5R55E. Backs the EPC circuit leakage causing delayed reverse, 1-2 and 2-3 flares and broken bands, and the coast clutch valve leak causing loss of fourth, fifth and engine braking. www.sonnax.com/tech_resources/201-troubleshooting-tips-for-the-4r44e-5r55e
  2. Sonnax — Figuring Out the 5R55 Alphabet (Bob Warnke). Backs the difference between the 5R55E and the unrelated 5R55N, 5R55W and 5R55S, and which vehicles used each. www.sonnax.com/tech_resources/195-figuring-out-the-5r55-alphabet
  3. Sonnax — Ford 4R44E/4R55E/5R44E/5R55E Vacuum Test Guide. Reference for vacuum testing the valve body to find hydraulic leaks before rebuilding the clutch packs. www.sonnax.com/tech_resources/430-ford-4r44e-4r55e-5r44e-5r55e-vacuum-test-guide

5R55E Clutch Module 1997-2011

$383.99
In stock • ships from the USA • FREE shipping • 30-day returns

Related products
Sonnax 4R44E 4R55E 5R44E 5R55E Zip Kit Valve Body Kit
Rebuild Kits
Sonnax 4R44E 4R55E 5R44E 5R55E Zip Kit Valve Body Kit
5R55
$159.99
View
5R55E Valve Body 1995-2011
Hard Parts
5R55E Valve Body 1995-2011
5R55
$300.92
View
5R55E Shift Kit 1994-2007
Hard Parts
5R55E Shift Kit 1994-2007
5R55
$78.99
View
5R55E Planetary
Hard Parts
5R55E Planetary
5R55
$316.66
View