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AB60E Bonded Clutch Piston Kit for Toyota Tundra 2007-2017

$229.99
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Bonded clutch piston kit for the Toyota AB60E/AB60F 6-speed in 2007-2017 Tundra, Sequoia, Land Cruiser and LX570. Replaces 35621-0C020.

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About this product

A 5.7L Tundra, Sequoia, Land Cruiser or LX570 with a tired AB60E or AB60F often comes in with the same story: the transmission was rebuilt once, it shifted fine for a while, and now it flares between gears or burns a clutch pack again. When that happens, the frictions usually get the blame, but the rubber on the pistons that apply those clutches is just as likely to be the cause. This kit supplies new bonded pistons for the AB60 6-speed so the clutch apply circuits seal like they did from the factory.

What bonded pistons do in an AB60E

The AB60 uses four clutches (C1 to C4) and four brakes (B1 to B4) to make six forward speeds and reverse. Each of those packs is squeezed by a hydraulic piston. On a bonded piston the rubber sealing lip is molded directly onto the steel, rather than being a separate seal that sits in a groove. That design is accurate and compact, but it means the seal cannot be replaced on its own. After years of heat cycles the lip hardens, shrinks or starts to peel away from the metal, and apply oil leaks past it. A clutch that only sees part of its apply pressure slips, glazes and eventually burns, even with new frictions. The kit carries Toyota numbers 35621-0C020, 35669-0C020 and 35602-34010 and crosses to K86900E-99, 77960AK and 157960K; the Precision K86900E-99 kit is sold as the AB60E/AB60F bonded piston kit.

Symptoms of worn AB60E pistons

How to confirm before you order

Start with the basics: correct fluid level with Toyota WS, a scan for stored codes, and a line pressure check against published idle and stall figures. If pressure is in spec but a clutch still slips, the leak is inside the clutch circuit. On the bench, air-check every circuit with the unit apart: a good piston moves with a crisp thump and holds, while a leaking one hisses. Inspect each lip with a fingernail; if the rubber lifts at the edge, is cracked or feels hard, replace the piston. A burnt C2 clutch is a well-documented AB60 failure, so pay extra attention to that circuit.

Fitment

Listed for the Toyota AB60E (2WD) and AB60F (4WD) 6-speed in the 2007-2017 Tundra, 2008-2017 Sequoia, 2008-2011 and 2013-2015 Land Cruiser, and 2008-2011 and 2013-2017 Lexus LX570. Later trucks through 2021 use the same AB60 family, but parts can change inside a production run, so lay the pistons in the photos next to the ones you remove before you start assembly, or send us your year and VIN to check. All of our AB60 parts are listed under Aisin and Toyota transmissions.

Install notes

Clean each drum and bore and check for scoring where the lips ride; a new piston will not seal in a scratched bore. Coat the lips with assembly gel or clean Toyota WS, start each piston square and press it in evenly with a slight twist, never by hammering one side. Re-use the return springs only if they are straight and the retainers are flat. Air-check each circuit again once the packs are stacked, then fill with Toyota WS ATF and set the level hot using the overflow procedure.

Pistons are only one part of a lasting rebuild. Pair them with the AB60E overhaul kit for gaskets, seals and frictions or the AB60E master rebuild kit if you also need steels. If the direct drum is scored, the AB60E clutch drum replaces it, and a fresh AB60E filter kit keeps debris from the old failure out of the new unit.


Specifications

TypeBonded clutch piston kit
FitsToyota AB60E, AB60F 6-speed
VehiclesTundra 2007-2017, Sequoia 2008-2017, Land Cruiser 2008-2011/2013-2015, LX570 2008-2011/2013-2017
Part numbers35621-0C020, 35669-0C020, 35602-34010, K86900E-99, 77960AK, 157960K
Weight2.5 lb

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


AB60E Bonded Clutch Piston Kit for Toyota Tundra 2007-2017: common questions

Which trucks does this AB60E piston kit fit?

It is listed for the AB60E and AB60F in the 2007-2017 Tundra, 2008-2017 Sequoia, 2008-2011 and 2013-2015 Land Cruiser, and 2008-2011 and 2013-2017 Lexus LX570. Compare the pistons with yours or send your year and VIN to confirm.

Why replace the pistons if I am already installing new frictions?

The sealing lip is molded to the steel and hardens with age. A leaking piston leaves the clutch short on apply pressure, so new frictions can still slip and burn. Replacing the pistons during the rebuild removes that risk.

Can I just replace the rubber seal on my old piston?

No. On a bonded piston the rubber is molded onto the steel, so the whole piston is the replacement part.

What fluid should I use?

Toyota WS automatic transmission fluid, the factory fill for the AB60E and AB60F. Set the level hot using the overflow check procedure.

How do I test the pistons after installing them?

Air-check each clutch and brake circuit with low-pressure shop air. You should hear the pack apply firmly and release with no hissing leak.

Do I need anything else with this kit?

Most rebuilders install it with an overhaul or master rebuild kit and a new filter. Inspect the drums for scored bores, because a new piston will not seal in a damaged bore.


Sources
  1. Cobra Transmission — AB60E, AB60F, TB68LS Automatic Transmission Piston Kit (Precision K86900E-99). Confirms K86900E-99 as the AB60E/AB60F bonded piston kit and lists 2007-2021 Tundra, 2008-2022 Land Cruiser and Sequoia, and 2008-2015 LX570 5.7L applications. cobratransmission.com/ab60e-piston-kit-K86900E-99
  2. Raybestos Powertrain — RCP96-261 Toyota/Lexus AB60E, AB60F Clutch Pack Module. Shows the AB60 clutch and brake layout (C1 to C4, B1 to B4) that the apply pistons serve. www.raybestospowertrain.com/friction-clutch-packs/rcp96-261
  3. ATRA Gears Magazine — Toyota Trouble: Builders Beware. 2007 Tundra AB60F case with a burnt C2 clutch and published idle and stall line pressure figures used in diagnosis. gearsmagazine.com/magazine/toyota-trouble-builders-beware/

AB60E Bonded Clutch Piston Kit for Toyota Tundra 2007-2017

$229.99
In stock • ships from the USA • FREE shipping • 30-day returns

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