FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Hard Parts / AF40 Shift Kit
Hard Parts

AF40 Shift Kit

$206.70
In stock • ships from the USA • qualifies for FREE shipping

AF40 Shift Kit, new and ready to install. Fits the AF40. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

If your Volvo XC90, S80, V70 or Saab 9-3 with the Aisin six-speed automatic double-bumps on coast-down above 30 mph once it is hot, bangs on a part-throttle downshift, or shudders when the converter locks, the wear is almost always in the valve body's solenoid feed and lockup circuits. This is the TransGo SK TF80SC shift kit, a valve body repair kit for the TF-80SC, sold under the names AF40, AF40-6 and AM6 depending on who installed it.

What the shift kit does in an AF40

The AF40 is a front-drive six-speed transaxle with no mechanical shift valves for the driver to feel. Six linear solenoids plus an on/off shift solenoid set every clutch apply, and they all depend on a steady feed pressure from the solenoid regulator valves. Over time those regulator bores and the solenoids' own bushings wear, feed pressure drifts, and the module's adaptive tables chase the error. That is where the second bump on a hot coast-down and the flared kickdowns come from.

The TransGo kit attacks that drift at its source. It includes two drop-in solenoid regulator valve assemblies, a drop-in TCC lockup boost valve assembly, and the parts to renew the pressure control solenoids themselves. The instructions have you resize each linear solenoid's internal bushing with the supplied drills, refit new end caps, enlarge two small orifice holes in the separator plates and install new bonded gaskets, plus new valves and bushings in the lockup and rear valve bodies. In other words it repairs the hydraulic circuits you already have instead of replacing the whole valve body.

Symptoms this kit corrects

How to confirm it before you order

Check fluid level and condition first; dark, burnt fluid with friction material in the pan means the clutches are already damaged and a shift kit alone will not fix it. Next, test every solenoid. TransGo's first step is a bench check: 5-7 ohms across the two pins and an open circuit from either pin to the solenoid body. A solenoid that fails either check must be replaced, which is where our solenoid multimeter test guide helps. Our Aisin harsh and delayed shift walkthrough covers sorting a hydraulic complaint from an electrical one on this family.

Fitment

TransGo lists this kit for the TF-80SC, AF40, AF40-6 and AM6 first generation, with these vehicles: Volvo C30 and C70 (2010), S60 and V70 (2006-2010), S80 (2007-2010), XC60 (2009), XC70 (2009-2010), XC90 (2006-2010), and Saab 9-3 (2006-2010) and 9-5 (2010). TransGo states it does not fit the later AW6AX-EL, AY6AX-EL or AY6A-EL. The same unit went into other makes, but valve body parts and check ball locations differ between models, so if your vehicle is not on that list, send us the year and VIN or the code from the transmission tag and we will confirm before you buy. The front-drive TF-81SC Ford and Mazda unit uses a different kit, the TF-81SC shift kit. See all Aisin six-speed parts in the Aisin collection.

Install notes


Specifications

FitsAF40
Part typeShift Kit
ConditionNew
BrandTransGo
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


AF40 Shift Kit: common questions

Does this kit fit my 2011 or newer Volvo?

TransGo lists the kit for first-generation TF-80SC units, with Volvo applications ending in 2010 and the Saab 9-5 in 2010. It states the kit does not fit the AW6AX-EL, AY6AX-EL or AY6A-EL. Send your VIN if your model year is outside the listed range.

Is this the same as a TF-81SC shift kit?

No. The TF-81SC used in Ford Fusion, Milan and Mazda6 models takes a separate TransGo kit. This one is for the TF-80SC, also called AF40, AF40-6 and AM6.

Will it cure torque converter shudder?

It corrects shudder caused by low or unstable lockup pressure, using a new lockup boost valve and solenoid repairs. If the converter clutch lining is already worn out, you will still need a converter.

Do I need to test the solenoids first?

Yes. Each solenoid should read 5-7 ohms between the pins and show no continuity from either pin to the body. Any solenoid that fails needs replacing before you rebuild the valve body.

Can I do this without removing the transmission?

The valve body work is done with the valve body out on a bench, which on most of these vehicles can be done with the transmission in the car. The kit's solenoid repair steps need a bench grinder, drills supplied in the kit and thread locker.

What should I replace at the same time?

New bonded separator gaskets come in the kit. Fresh fluid, a filter if accessible, and any solenoid that fails the resistance test are the usual additions. A burnt unit needs a rebuild kit instead.


Repair guides for this job

Sources
  1. TransGo — SK TF80SC SHIFT KIT Valve Body Repair Kit. Fits TF-80SC, AF40, AF40-6, AM6 Volvo and Saab GEN1, not AW6AX-EL, AY6AX-EL or AY6A-EL; symptoms and codes corrected; includes two drop-in solenoid regulator valve assemblies, drop-in TCC lockup boost valve and parts for renewing pressure control solenoids; Volvo and Saab vehicle list. www.transgo.com/product-details/tf80sc/
  2. TransGo — SK TF80SC Installation Instructions. Mark solenoid locations, 5-7 ohm solenoid resistance check, linear solenoid bushing resizing and new end caps, separator plate hole enlargement, new bonded gaskets, model-to-model small part differences. res.cloudinary.com/transgo/wbiss/sk/SKTF80SC.pdf
  3. Sonnax — TF-81SC/TF-80SC Oversized Solenoid Modulator Valve Kit. Solenoid modulator bore wear in this platform and the related ratio and slip codes. www.sonnax.com/parts/2151-oversized-solenoid-modulator-valve-kit

AF40 Shift Kit

$206.70
In stock • ships from the USA • FREE shipping • 30-day returns

Related products
TF-80SC Valve Body
Hard Parts
TF-80SC Valve Body
Aisin
$557.99
View
AF40 Solenoid Kit
Hard Parts
AF40 Solenoid Kit
$90.99
View
AF40 Master Rebuild Kit
Rebuild Kits
AF40 Master Rebuild Kit
$279.99
View
AF40 Overhaul Kit 2006
Rebuild Kits
AF40 Overhaul Kit 2006
$523.99
View