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Allison 1000 Output Shaft Lock Nut Socket, J-38805

$95.99
In stock • ships from the USA

Breaks loose and retorques the output shaft lock nut on 4WD Allison 1000 trucks so you can pull the shaft and reseal the rear.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

If you are resealing the transfer case adapter on a 4WD Duramax or 8.1L truck, chasing a leak at the back of the Allison 1000, or pulling the rear geartrain, the output shaft lock nut is the first thing in the way. This one-piece hardened steel socket fits that nut. The listing cross-references GM 29531231 and J-38805 and lists 2001-2010 Chevrolet Silverado 2500HD, 3500 and 3500HD and GMC Sierra 2500HD, 3500 and 3500HD, four-wheel drive, with the Allison 1000.

What the lock nut does in a 4WD Allison 1000

On two-wheel-drive trucks the output shaft runs back to a yoke. On 4WD trucks the back of the Allison 1000 is a 4X4 extension housing that bolts to the transfer case, and the output shaft, the P3 planet carrier and the C5 clutch all sit right behind it. The lock nut holds the output shaft and its bearing in place in that housing. Because the nut is a slotted spanner style nut set deep around the shaft, a normal socket will not grab it and a pipe wrench or chisel will chew up the slots, and then even the right tool will slip. A purpose-cut socket that fits snug to the slots is the only clean way to remove and reinstall it.

Jobs that need this socket

How to confirm the job before you buy

A wet transfer case does not always mean the transmission side is leaking. Clean the area, run the truck, and see whether the fluid is red ATF or transfer case fluid, and whether it starts at the adapter joint or at a pan or cooler line fitting. Check the transmission fluid level hot first. Our Allison 1000 service guide walks through the level check and the common leak points. If the truck has lost drive and reverse, put it on a lift and look at the extension housing for cracks before ordering anything else. A no-movement fault can also be electrical: our limp mode guide covers when the TCM holds a gear or drops drive.

Fitment

Listed for 2001-2010 Silverado and Sierra 2500HD, 3500 and 3500HD four-wheel-drive trucks with the Allison 1000. 2WD trucks do not have this nut setup at the rear. Be careful at the end of the range. Aftermarket tool makers split their output nut sockets at the 2010 model year, and later Allison units use a larger spanner nut, so a 2010 truck straddles that change. On a 2010, or any truck with a replacement transmission of unknown age, measure the nut or compare it to this socket before you put a breaker bar on it, or send us the year and VIN. 2011 and newer trucks need a different tool. See more parts for these trucks on the Allison collection page.

Install notes

With the rear of the truck already apart, it is a good time to add the 2001-2007 transfer case brace, and if the fluid is due, the deep pan kit with filters adds capacity while the truck is on the lift.


Specifications

Cross references
Fitment
Material
Finish
Pieces

Allison 1000 Output Shaft Lock Nut Socket, J-38805: common questions

Does this socket fit my 2WD truck?

No. It is for the output shaft lock nut on four-wheel-drive Allison 1000 trucks, where the 4X4 extension housing bolts to the transfer case. Two-wheel-drive trucks use a different rear setup.

Will it fit a 2011 or newer Silverado HD?

No. The listing covers 2001-2010. Later Allison units use a larger output spanner nut and need a different socket. On a 2010 truck, measure the nut or compare it to the socket first, since tool makers split their applications at that model year.

What part numbers does it cross to?

The listing cross-references GM 29531231 and J-38805.

Do I need to pull the transmission to use it?

No. The nut can be reached with the transmission in the truck once the driveshaft and transfer case are off. Major work on the extension housing is often done with the unit out, but seal and adapter work is normally done in the truck.

What fluid goes back in after the reseal?

An Allison-approved ATF such as TranSynd. Fill, then check the level hot with the engine running before the road test, since some fluid drains out when the rear of the case is opened.


Repair guides for this job

Sources
  1. Gears Magazine (ATRA) — A Fast Fix for the Allison LCT 1000, David Skora, September 2009. 4X4 extension housing layout, loss of forward and reverse with a broken housing, removal sequence, and the park pawl return spring caution. atracom.blob.core.windows.net/gears/2009/2009-09/2009_9_4.pdf
  2. Allison Transmission — 1000 and 2000 Series Operator's Manual (OM8471EN). Hot fluid level check procedure after refilling. d20zhcxsm1cs5t.cloudfront.net/uploads/documents/Allison-1000-2000-Operators-Manual-OM8471EN_202109.pdf
  3. Allison Transmission — Allison Approved Fluids. Approved fluid specifications for the 1000 Series when refilling after the reseal. www.allisontransmission.com/aftermarket-and-channel/parts-and-service/allison-approved-fluids

Allison 1000 Output Shaft Lock Nut Socket, J-38805

$95.99
In stock • ships from the USA • 30-day returns

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