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09G Solenoid Kit 2006-2009

$96.99
In stock • ships from the USA

09G Solenoid Kit 2006-2009, remanufactured and ready to install. Fits the 09G. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

The 2006 through 2009 model years are where most 09G complaints start to show up: a 2.5L Jetta or Rabbit, a 2.0T Passat or a New Beetle that pulls away fine on a cold morning, then thumps on the 3-2 or runs up on the 2-3 once it has been driven twenty minutes. This remanufactured kit replaces the whole electrical side of that valve body. As pictured it is a full eight-piece set: six linear solenoids with their colored connectors, one of them on a noticeably larger can, plus the two small tab-mount on/off solenoids.

What the solenoid kit does in a 09G

Transmission Digest's 09G breakdown, based on Rostra's bench research, explains that four of the six linear solenoids feed clutches and brakes directly through spring-loaded spool valves, one sets line pressure and one controls the converter clutch. Five of the linear units are normally open, so more current means less pressure; the converter clutch unit is the reverse, normally closed and building pressure as current rises. The two on/off solenoids are normally closed and switch on for jobs such as engine braking and lockup. The TCM drives the linear solenoids between about 12 and 60 percent duty cycle, and nearly all of the pressure control happens between 20 and 55 percent. A solenoid that no longer tracks that signal accurately throws off the hand-off between clutches.

Symptoms on 2006-2009 cars

How to confirm before you buy

Scan the TCM and write down which solenoid or clutch circuit is named. On a 09G, watch commanded duty cycle in live data rather than chasing current draw; Transmission Digest notes that current varies with heat and coil resistance, so duty cycle is the more reliable picture of what the TCM is asking for. Our guide to reading transmission live data walks through that. Sonnax recommends a hot soak test because a plunger that seizes in its bushings only at temperature can pass a cold bench check. If the complaint is a real slip with burnt fluid rather than a flare, see flare vs slip first.

Fitment

This kit is listed for 09G transmissions built 2006 to 2009. Volkswagen changed the solenoid can size during 2008, so a 2006 or 2007 car and a late 2008 or 2009 car may not carry the same style. Before ordering, drop the pan and measure one linear solenoid can: roughly 1.0 inch is the early large-can style, roughly 0.75 inch is the later slim style. Then compare the connector colors and the two tab-mount solenoids against the photo, or send us your year and VIN and we will check it. If your car turns out to be a slim-can unit, our slim-body 09G kit is the match. Related six-speed parts are on our Aisin transmission page.

Install notes


Specifications

Fits09G 2006-2009
Part typeSolenoid Kit
ConditionRemanufactured
BrandOEM
ShipsFrom the USA
Warranty1-year

09G Solenoid Kit 2006-2009: common questions

Is this a complete set or a single solenoid?

A complete set. As pictured it contains eight pieces: six linear solenoids and the two small on/off solenoids with mounting tabs, which is the full 09G complement.

Will it fit my 2008 Jetta 2.5L?

2008 is the year Volkswagen changed solenoid size, so the model year alone does not answer it. Measure a linear solenoid can with the pan off, about 1.0 inch versus about 0.75 inch, and compare connectors to the photo, or send us your VIN.

Why does my 09G shift hard only after it warms up?

Sonnax traces this to linear solenoid plungers that start to bind in their bushings above about 85 C. The result is a harsh 3-2 or flared 2-3 hot with normal shifts cold, which is exactly what a fresh solenoid set addresses.

Do I need a scan tool after installing it?

No programming is required, but a VW-capable scan tool lets you clear codes and reset adaptations. Then follow the relearn drive so the TCM adjusts clutch timing to the new solenoids instead of the old worn ones.

What should I replace at the same time?

A new filter and pan gasket every time, and the internal harness if any connector is cracked or brittle. Use ATF meeting VW G 055 025 for the refill.


Repair guides for this job

Sources
  1. Transmission Digest — Aisin Warner 09G Electronics: Anatomy of shift controls (Mike Riley, Rostra research). Six linear and two on/off solenoids; five linear units normally open, TCC normally closed; on/off units normally closed; 300 Hz PWM at 12-60 percent duty cycle with most modulation between 20 and 55 percent; duty cycle preferred over current; relearn drive procedure. www.transmissiondigest.com/?p=16344
  2. Sonnax — Aisin AW Linear Solenoids (Bob Warnke). Hot-soak test and plunger seizure in the coil bushings above 215 F / 85 C causing harsh 3-2 and flared 2-3 shifts. www.sonnax.com/tech_resources/113-aisin-aw-linear-solenoids

09G Solenoid Kit 2006-2009

$96.99
In stock • ships from the USA • 30-day returns

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