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48RE Clutch Drum 2003-2008

$257.81
In stock • ships from the USA • qualifies for FREE shipping

48RE Clutch Drum 2003-2008, new and ready to install. Fits the 48RE. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

This listing carries the 48RE clutch drum name, but what ships is a complete set of steel clutch plates, not a drum. It is an Alto high-performance, Kolene-treated steel set for the 2003-2008 48RE behind the 5.9L Cummins in Ram 2500 and 3500 trucks (the listing also names V10 applications). If you are rebuilding a 48RE that burned its overdrive or direct clutches, or you are building one to hold more power, this is the steel side of the clutch packs in one box: 22 plates sorted for all four clutches.

What is in the set

Kolene is a salt-bath nitriding process. Alto uses it to harden the steel surface for better wear, fatigue and heat resistance, which matters most in the overdrive section of a towing truck. Frictions, seals and pistons are not included.

What the steel plates do in a 48RE

Every clutch pack is a stack of friction plates alternating with steels. When the piston applies, the pack clamps together and the steels transfer torque between the drum or case and the frictions. ATSG's 46RE/47RE/48RE service information lays out four multi-plate clutches: the front (direct) and rear (forward) clutches in the main section, and in the overdrive unit the OD/direct clutch, which drives, plus the overdrive clutch, which holds the sun gear for fourth. Transmission Digest notes that the 48RE was introduced for 2003 heavy-duty Dodge trucks with increased clutch drum torque capacity compared with the 46RE and 47RE, so plate counts and thicknesses are specific to this unit. Do not assume a 47RE steel stack is interchangeable.

Symptoms that call for new steels

How to confirm before you buy

Pull the pan and look at what is on the magnet and in the filter. Lining material points to burned frictions; glittery metal with it usually means the steels were cooked too. If the complaint is limited to overdrive, read our 48RE 3-4 clutch failure guide, which walks through the overdrive section and the faded direct clutch spring that often starts the damage. For the bigger picture on these trucks, see 48RE Cummins transmission problems.

Fitment

Alto lists this set for the 2003-2008 48RE. In Ram trucks the 48RE ran with the 5.9L Cummins from 2003 to 2007; if your truck has a 68RFE, this set is not for it. Count the steels in each pack of your unit and compare against the list above before installing, and send us your year and VIN if you want a second check. See every part we carry for this transmission on the 48RE parts page.

Install notes

Wipe each steel clean and stack them in the order the packs call for, alternating with new frictions soaked in ATF+4. Replace the frictions every time you replace steels. Measure each clutch clearance with the pack assembled and correct it with the selective snap ring or pressure plate rather than by adding or leaving out plates. In the overdrive unit, check the direct clutch spring height; TransGo notes that a faded spring causes slipping or no reverse and burned direct plates, so a new spring belongs in any build that reuses the original. Refill with ATF+4 only; Chrysler lists an overhaul fill of 29 to 33 pints, then check the level hot. A TransGo 48RE-HD2 reprogramming kit raises apply pressure so the new packs hold, and the 48RE rear clutch drum is the part to replace if the drum lugs or piston bore are worn.


Specifications

Fits48RE 2003-2008
Part typeClutch Drum
ConditionNew
BrandAlto
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

48RE Overhaul Kit 1998-1999
48RE Overhaul Kit 1998-1999
$153.98
48RE Shift Kit 2003-08
48RE Shift Kit 2003-08
$118.99

48RE Clutch Drum 2003-2008: common questions

Is this a 48RE clutch drum?

No. The listing name says clutch drum, but the product is a set of 22 Alto Kolene-treated steel clutch plates for the forward, direct, overdrive brake and overdrive direct clutches. No drum, frictions or seals are included.

Which trucks does it fit?

Alto lists it for the 2003-2008 48RE. That covers Ram 2500 and 3500 trucks with the 5.9L Cummins and the 48RE automatic. Trucks with the 68RFE need different parts.

Can I reuse my old frictions with these steels?

It is not recommended. New steels and new frictions should go in together, with the frictions soaked in ATF+4 before assembly. Reusing worn frictions defeats the purpose of new steels.

Why are the overdrive direct steels thinner?

The set uses the plate thickness each pack is designed around: 0.053 in. for the overdrive direct pack, 0.068 in. for the forward and overdrive brake packs and 0.085 in. for the direct pack. Install each group in its own pack and set clearance with the selective snap ring.

What fluid does the 48RE use?

Mopar ATF+4. Chrysler lists a service fill of about 8 pints and an overhaul fill of 29 to 33 pints depending on cooler and line size, so check the level hot after the rebuild.


Repair guides for this job

Sources
  1. ATSG — 46RE, 47RE, 48RE Technical Service Information. Describes the overdrive unit layout and identifies the front (direct), rear (forward), OD/direct and overdrive clutches. atsg.biz/images/48REDEMO.pdf
  2. Transmission Digest — A Significant Departure: the 48RE Transmission. Covers the 2003 introduction of the 48RE and its increased clutch drum torque capacity versus the 46/47RE. www.transmissiondigest.com/a-significant-departure-the-48re-transmission/
  3. TransGo — TFOD-SP Overdrive Spring. Explains how a faded overdrive direct clutch spring causes slipping or no reverse and burned direct plates in 46/47/48RE units. transgo.com/product-details/tf-overdrive-spring/
  4. Chrysler / Ram Body Builder — 2006 Ram Fluid Capacities. Lists the 48RE service fill of 8 pints and the 29-33 pint overhaul fill. www.rambodybuilder.com/2006/docs/dr/fc.pdf

48RE Clutch Drum 2003-2008

$257.81
In stock • ships from the USA • FREE shipping • 30-day returns

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