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4R75W Clutch Drum 2004

$139.84
In stock • ships from the USA • qualifies for FREE shipping

4R75W Clutch Drum 2004, remanufactured and ready to install. Fits the 4R75W. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

A 2004 4R75W that slips in the lower gears, takes forever to grab Drive, or comes apart with a pan full of clutch material usually needs more than a set of frictions. This remanufactured 4R75W clutch drum for 2004 replaces the drum itself, so the new clutch pack has a straight, crack-free housing and good seal surfaces to work against. The listing photo shows the drum on its long splined shaft with a clutch pack beside it, the layout of the forward clutch drum in this family.

What this clutch drum does in a 4R75W

The 4R75W is the heavier-duty member of Ford's 4R70W family of four-speed rear-drive overdrive automatics. Its forward clutch drum takes torque off the input shaft and, through the forward clutch pack, drives the forward sun gear in first, second and third. The drum also holds the piston that applies that pack, so a crack, a worn bushing or a nicked sealing ring groove bleeds off apply pressure and lets the clutches slip, overheat and glaze. Sonnax lists no forward, slipping gears, a broken clutch drum and ratio codes as the problems tied to this drum in AOD, AODE and 4R70W series units.

Symptoms that point to the clutch drum

Find the cause, not just the casualty

On the 4R70W and 4R75W the drum is often the victim of a pressure problem. Transmission Digest and Sonnax document that Ford dropped the two-bolt valve body stiffener plate for 2001, and that the change leads to forward and direct clutch problems on 2001-and-later units like this 2004. Sonnax also links low base line pressure to delayed Forward engagement and forward and direct clutch failure. ATRA's Gears magazine adds EPC faults, MAF problems, misfires and a worn pressure regulator valve bore to the list of things that burn clutches in this unit. Run a line pressure test, and check the valve body and the EPC solenoid before you close the case. Our 4R70W Expedition shift problems guide covers that diagnosis, and the 3-4 clutch failure guide covers the direct clutch, which often burns alongside the forward pack.

Fitment

This drum is listed for the 2004 4R75W. The 4R70W family as a whole covers 1993 to 2008 Ford F-150, Expedition, Mustang, Crown Victoria, Grand Marquis, Town Car and Navigator, but parts changed by year. For 2004 units ATRA documents a new forward drum with three apply holes, a new ring gear and output speed sensor that do not interchange with earlier parts, and stronger late-style sun shells. Compare the shaft length, spline count and apply holes against your old drum, or send us your year and VIN and we will confirm the match. If you want the drum sold as the 2004 input drum, see the 4R75W input drum for 2004. Browse everything for this unit on the 4R70W/4R75W collection page.

Install notes


Specifications

Fits4R75W 2004
Part typeClutch Drum
ConditionRemanufactured
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4R70W Clutch Module 1996
4R70W Clutch Module 1996
$82.99
4R70W Shift Kit 1992-05
4R70W Shift Kit 1992-05
$84.69

4R75W Clutch Drum 2004: common questions

Which clutch drum is this in the 4R75W?

The listing photo shows the drum on a long splined shaft with a clutch pack, which is how the forward clutch drum looks in this family. Compare it to your old drum, or send us your year and VIN and we will confirm before shipping.

Why do 2001-and-later 4R70W and 4R75W units burn forward clutches?

Ford deleted the valve body stiffener plate for 2001, which Transmission Digest and Sonnax tie to forward and direct clutch problems. Low line pressure from EPC or pressure regulator wear adds to it. Fix the hydraulics or the new clutches will burn again.

Can I just replace the frictions and keep my old drum?

Only if the drum passes inspection: no cracks, good splines, a smooth bushing and clean sealing ring grooves, and the piston holds air. A drum that leaks apply pressure will burn a new clutch pack quickly.

Does a 2004 drum interchange with earlier years?

ATRA says the 2004-on three-hole forward drum does not change forward clutch apply. The 2004 ring gear and output speed sensor do not interchange, though, so keep the rest of the build matched to the year.

How much fluid does it take after a rebuild?

Ford lists about 13.9 quarts dry for a 2003 Crown Victoria, or 12.8 quarts with the police or handling package, and capacity varies with cooler size. Use MERCON V and check the level hot.


Repair guides for this job

Sources
  1. Transmission Digest — A Fly on the Wall (Gregg Nader, Sonnax). Two-bolt stiffener plate used through 2000 and deleted for 2001, and the resulting forward and direct clutch problems. www.transmissiondigest.com/a-fly-on-the-wall/
  2. Sonnax — Stop 4R70W Forward Drum Failure with a Sonnax Smart-Tech Drum. No forward, slipping gears, broken clutch drum and ratio codes in AOD, AODE and 4R70W series units. www.sonnax.com/tech_resources/546-stop-4r70w-forward-drum-failure-with-a-sonnax-smart-tech-drum
  3. Gears Magazine (ATRA) — The 4R70W: Getting the Shaft. EPC, MAF, misfire and pressure regulator bore wear as causes of clutch failure in 4R70W and 4R75W units. gearsmagazine.com/magazine/the-4r70w-getting-the-shaft/
  4. Ford Motor Company — 2003 Crown Victoria Owner Guide. MERCON V and approximate dry-fill capacity for the 4R70W family. web.archive.org/web/20240701095204/http://www.fordservicecontent.com/Ford_Content/catalog/owner_guides/03croog4e.pdf

4R75W Clutch Drum 2004

$139.84
In stock • ships from the USA • FREE shipping • 30-day returns

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