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4T60E Master Rebuild Kit

$223.99
In stock • ships from the USA • qualifies for FREE shipping

4T60E Master Rebuild Kit, new other (see details) and ready to install. Fits the 4T60E. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

This is an Alto DK8400X master rebuild kit for the GM 4T60-E, the electronic four-speed front-drive transaxle used from 1991 through 1999 behind the 3.1L, 3.4L and 3.8L V6. Owners of a Buick LeSabre, Park Avenue or Regal, an Oldsmobile 88 or 98, a Pontiac Bonneville or Grand Prix, a Chevrolet Lumina, or a Trans Sport or Silhouette minivan usually find it after the car started flaring on the 2-3 shift, engaging Drive slowly, or dripping from more than one seal. The kit is new old stock from Alto, sealed in its original packaging, and it includes the steels, which many budget kits leave out.

What the master rebuild kit does in a 4T60-E

The 4T60-E is a chain-drive transaxle: the converter turns a drive sprocket, a chain carries power down to the gear train, and clutch packs and bands apply in sequence to make each gear. Every clutch apply depends on rubber seals and shaft sealing rings holding pressure, so a high-mileage unit loses grip and gets slower long before it fails outright. Per the listing, this kit contains Alto's overhaul gasket pack (Alto 062804, ref K84900X) with Vespel sealing rings, which hold up to heat better than plain rings, along with the electronic-model friction set (card 062752H) and matching steel separator plates (card 062753H). The listing does not mention bands, a filter or pistons, so budget for those based on your teardown.

Symptoms of a worn 4T60-E

How to confirm it before you buy

Do not count on a trouble code. Transmission Digest points out that the 4T60-E, unlike the later 4T65-E, has no turbine speed sensor, so the computer cannot see clutch slip and will not flag it. Check the fluid level and smell, pressure test the unit, and pull the pan. Heavy friction material means the packs are done. Low line rise with a clean pan points to valve body wear instead. The 4T65E grew out of this transaxle and shares much of its layout, so our 4T65E diagnosis guide and pump failure guide are useful references.

Fitment

The DK8400X is listed for 1991-1999 GM 4T60-E electronic transaxles. It is not for the hydraulic 4T60 (440-T4) or the 4T65E that replaced it starting in 1997. Some 1997-1999 cars used either unit depending on model, so confirm the transmission code on the case tag before ordering, and compare the friction count and tooth style to your old plates during teardown. Not sure which you have? Send us your year and VIN. For first-generation units, also compare our 1991-94 4T60-E master kit, and browse the related front-drive parts on our 4T65E and 4T60-E parts page.

Install notes


Specifications

Fits4T60E
Part typeMaster Rebuild Kit
ConditionNew Other (See Details)
BrandAlto
ReferenceDK8400X
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4T65E Shift Kit 1997-2008
4T65E Shift Kit 1997-2008
$98.82
4T60E Pump 1983
4T60E Pump 1983
$74.99
4T65E Input Drum 1995
4T65E Input Drum 1995
$69.99

4T60E Master Rebuild Kit: common questions

Which vehicles does the DK8400X fit?

It is listed for 1991-1999 GM 4T60-E transaxles, including the Buick LeSabre, Park Avenue and Regal, Oldsmobile 88 and 98, Pontiac Bonneville and Grand Prix, Chevrolet Lumina, and Trans Sport and Silhouette minivans. Confirm the case tag, since some late-1990s cars used the 4T65E instead.

Is it a new kit?

It is new old stock: a factory-packaged Alto kit that has been on the shelf. The gaskets, seals, frictions and steels are new and unused.

Does it include bands and a filter?

The listing covers the overhaul gasket pack with Vespel sealing rings, frictions and steels. Bands, a filter and pistons are not listed, so plan to buy them if your teardown shows wear.

Will my 4T60-E set a code when the clutches slip?

Usually not. The 4T60-E has no turbine speed sensor, so the computer cannot detect clutch slip the way a 4T65E can. Diagnose by feel, pressure test and pan inspection.

What fluid should I use after the rebuild?

Dexron VI. It is approved for older GM applications that originally called for Dexron IIE or III.


Repair guides for this job

Sources
  1. Transmission Digest — The 4T65-E: Slip-Sliding Away. Backs the 4T60-E having no turbine speed sensor to report slip, burned second clutches showing as a 2-3 flare, and loose second and third packs. www.transmissiondigest.com/the-4t65-e-slip-sliding-away/
  2. Sonnax — Stop 4T60-E, 4T65-E Case Wear, Band Slippage and Breakage With a Longer Servo Pin. Backs forward band slippage and breakage from servo pin bore wear on the 4T60-E. www.sonnax.com/tech_resources/612-stop-4t60-e-4t65-e-case-wear-band-slippage-breakage-with-a-longer-servo-pin
  3. Sonnax — GM 4T60, 4T60-E Valve Body Layout. Backs low line rise from valve body wear causing clutch distress on the 4T60-E. d2q1ebiag300ih.cloudfront.net/uploads/tech_resource/1045/GM_4T60-4T60E_VBL.pdf
  4. Mobil — Mobil Dexron-VI ATF. Backs Dexron VI for older GM vehicles where Dexron is specified. www.mobil.com/en/lubricants/for-personal-vehicles/our-products/products/mobil-dexron-vi-atf

4T60E Master Rebuild Kit

$223.99
In stock • ships from the USA • FREE shipping • 30-day returns

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