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AS68RC Overhaul Kit 2005-2012

$486.99
In stock • ships from the USA • qualifies for FREE shipping

AS68RC Overhaul Kit 2005-2012, new and ready to install. Fits the AS68RC. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

If the Aisin six-speed behind your 6.7L Cummins Ram is leaking, slipping once it gets hot, or flaring between gears under a load, and you are planning a teardown, this is the sealing half of the rebuild. It is a Transtec AS68RC overhaul kit for 2005-2012 units (Aisin also calls this transmission the A465), listed with Transtec DuraPrene pistons, and it covers the gaskets, seals and sealing rings needed to put the case, pump and valve body back together tight.

What the overhaul kit does in an AS68RC

The AS68RC builds every gear with hydraulic pressure. The pump feeds line pressure through the valve body, and the oil reaches each clutch through sealing rings on the rotating shafts and is held there by the lip seals on the clutch pistons. In this unit the K1 clutch applies from first through fourth and K2 applies from fourth through sixth, so both stay loaded for most of the drive. When a sealing ring wears or a piston seal hardens from heat, that clutch loses apply pressure and slips, which overheats the fluid and speeds up the next failure. An overhaul kit replaces all of those soft parts at once, plus the case and pump gaskets and the valve body gaskets, so every circuit holds pressure again. Bonded pistons, which come with the seal molded on, also remove the guesswork of fitting loose lip seals.

What is in the kit, and what is not

It does not include frictions, steels or a filter. If the clutches are burnt, step up to the AS68RC master rebuild kit, which adds frictions and steels to an overhaul set.

Symptoms that call for a reseal

How to confirm it before you buy

Check the fluid level and condition first, since low fluid alone causes many of these complaints. Our Aisin slipping under load guide covers pressure and clutch checks, and harsh or delayed shifts helps separate adaptive or electrical issues from internal leaks. Transmission Digest has documented a stator support shaft that turns in the pump on this family, which cross-leaks K1 oil into the K2 and converter clutch circuits; if you find that during teardown, the pump needs attention beyond seals. Also see our AS68RC transmission problems page.

Fitment

The kit is listed for 2005-2012 AS68RC (A465) units. In Ram trucks the AS68RC ran behind the 6.7L Cummins in heavy-duty pickups and 3500-5500 chassis cabs from mid-2007 through 2012, when the AS69RC took over. The 2005 start reflects the same Aisin six-speed used earlier in medium-duty trucks such as the Isuzu and Mitsubishi Fuso versions, and those units differ in places from the Ram build. Match your transmission tag and gaskets to the kit, or send us your year and VIN before ordering. We also stock other AS68RC overhaul kits for narrower year ranges, such as the 2006-2012 version.

Install notes


Specifications

FitsAS68RC 2005-2012
Part typeOverhaul Kit
ConditionNew
BrandOEM
ReferenceA465
ShipsFrom the USA
Warranty1-year

AS68RC Overhaul Kit 2005-2012: common questions

Does this AS68RC overhaul kit include frictions and steels?

No. It is the sealing kit: gaskets, sealing rings, O-rings, lip seals, pump and case seals and pistons. For new clutches, buy the AS68RC master rebuild kit, which adds frictions and steels.

Will it fit my 2007-2012 Ram with the 6.7 Cummins?

The kit is listed for 2005-2012 AS68RC units, which covers the Ram heavy-duty pickups and chassis cabs that used this Aisin six-speed. Send us your year and VIN if you want us to confirm before ordering.

Is a filter included?

No. Order a filter and pan gasket separately. Our AS68RC filter kit with cork gasket fits 2007-2012 Ram units.

What fluid goes back in after the rebuild?

Use Mopar ASRC fluid or Mobil 3309. Do not substitute a generic ATF, as shift quality and clutch life depend on the correct friction properties.

Will new seals fix slipping?

Only if the slip is caused by pressure leaking past worn seals or rings, and only before the clutches are burnt. If the frictions are glazed or the steels are blued, replace them too.

Is this the same as the A465 kit?

Yes. Aisin uses A465 as another name for the AS68RC family, and the kit is listed for both. Isuzu and Fuso units differ in places from the Ram version, so match your parts on teardown.


Repair guides for this job

Sources
  1. Transmission Digest — A Twist of Fate (AS68RC / A465 / AS6 pump and stator failures). AS68RC = A465 = AS6 family; K1 applies 1st-4th and K2 4th-6th; a turning stator shaft cross-leaks K1 into K2 and TCC. www.transmissiondigest.com/a-twist-of-fate/
  2. Diesel Hub — Aisin AS68RC Transmission Specs and Ratios. Mid-2007 to 2012 Ram applications behind the 6.7L Cummins, Mopar ASRC or Mobil 3309 fluid, replaced by the AS69RC for 2013. www.dieselhub.com/transmission/aisin-as68rc.html
  3. Transparts Warehouse — K78900G AS68RC overhaul gasket and seal kit with pistons 2006-2012. Independent listing for an AS68RC overhaul kit with pistons, showing the Ram year and model coverage for this seal set. transpartswarehouse.com/k78900g-dodge-ram-as68rc-transmission-overhaul-gasket-seal-kit-with-pistons-2006-2012.html

AS68RC Overhaul Kit 2005-2012

$486.99
In stock • ships from the USA • FREE shipping • 30-day returns

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