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BD Diesel Built-It Trans Kit 5/07-16 Dodge 68RFE Stage 4 Master Rebuild Kit c/w ProTect 68

$1562.95
In stock • ships from the USA • qualifies for FREE shipping

BD Diesel Built-It Trans Kit 5/07-16 Dodge 68RFE Stage 4 Master Rebuild Kit c/w ProTect 68

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

This is the kit for a 6.7L Cummins Ram 2500 or 3500 owner whose 68RFE has already burned an overdrive clutch once, or who is towing heavy and running more power than the factory planned for. A plain overhaul puts the same single-sided OE clutches and the same leak-prone valve body plate back in the case. The BD Diesel Built-It Stage 4 master kit, part number 1062025, combines the overhaul parts with BD's pressure and clutch upgrades and the ProTect 68 package, so the rebuilt unit is stronger than the one that failed instead of a fresh copy of it.

What the Stage 4 master kit does in a 68RFE

The 68RFE is a six-speed clutch-to-clutch automatic with ratios of 3.23, 1.83, 1.41, 1.00, 0.81 and 0.62. There are no bands; the TCM and valve body hand torque from one clutch to the next on every shift. That design is smooth, but it is only as good as the oil pressure each clutch receives. Sonnax points out that the OE overdrive clutches are single-sided plates on a thin steel core, which is the weak link once a truck is near its rated weight or tuned. GEARS Magazine traces most overdrive clutch burn-ups to eroded worm tracks in the valve body, where oil meant for a clutch leaks across to the next passage.

A Stage 4 master kit attacks both problems at once. Alongside the gaskets, seals and filter of a normal overhaul, BD's kit includes a custom valve body separator plate with its own gaskets aimed at line pressure and internal cross-leaks, machined pressure plates, upgraded reverse and low/reverse friction and steel plates, a pump cover and accumulator plate, and the ProTect 68 components. The kit photo also shows a wiring harness and valve body springs and hardware.

Symptoms that call for this level of rebuild

How to confirm the diagnosis first

Pull the pan and look at what is in it before you order. Fine friction material and a burnt smell point to slipping clutches; steel flakes or chunks point to hard parts, and our 68RFE pump failure guide explains how worn center pump gears and a scored pump body show up. Scan for line pressure and pressure switch codes too: a valve body that cross-leaks can set codes and burn clutches on its own. The 68RFE valve body testing guide covers how to check it, and the 68RFE rebuild guide walks through what fails inside these units and in what order.

Fitment

Our listing title reads 5/07-16 Dodge 68RFE, which covers the mid-2007 launch of the 68RFE behind the 6.7L Cummins through 2016. BD's own catalog page for 1062025 lists Ram 6.7L Cummins 68RFE trucks from 2007.5 through 2018, and retailers disagree, so treat 2017-2018 as a confirm-first application. This kit is not for 2019-up trucks, which use a redesigned valve body. Check the transmission tag and send us your year and VIN if you are unsure. Every 68RFE part we carry is in the 68RFE collection.

Install notes

If your truck is stock, lightly loaded, and on its first failure, the standard 68RFE master rebuild kit may be all you need. The Stage 4 kit earns its price on trucks that tow at the limit or carry a tuner.


Specifications

BrandBD Diesel
Part number1062025
FitsBD Diesel Built-It Trans Kit 5/07-16 Dodge 68RFE Stage 4 Master Rebuild Kit c/w ProTect 68
Vehicle fitmentDodge 68Rfe (2007-2016)
TypeTransmission Internals
ConditionNew
ShipsSame business day (in stock), from the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

65RFE Shift Kit 1999-18
65RFE Shift Kit 1999-18
$89.94
68RFE Pump 1999-2018
68RFE Pump 1999-2018
$104.99

BD Diesel Built-It Trans Kit 5/07-16 Dodge 68RFE Stage 4 Master Rebuild Kit c/w ProTect 68: common questions

Does the BD 1062025 kit fit my 2018 Ram 3500?

BD lists the kit for 2007.5-2018 Ram 6.7L Cummins trucks with the 68RFE, while our listing title says 5/07-16. Confirm 2017-2018 trucks with us by year and VIN before ordering. It does not fit 2019-up trucks with the redesigned valve body.

What is included besides the overhaul parts?

The kit includes BD's custom valve body separator plate with gaskets, machined pressure plates, upgraded reverse and low/reverse frictions and steels, a pump cover, an accumulator plate, the ProTect 68 components, a filter and the overhaul gasket and seal kit. Pistons and bushings are not included.

Why not just use a regular master rebuild kit?

A regular kit restores the factory design, including the single-sided overdrive clutches and the separator plate that can let oil cross-leak. On a towing or tuned truck those are the parts that failed in the first place. The Stage 4 kit is built to fix that root cause.

What fluid does the rebuilt 68RFE need?

Mopar ATF+4 (MS-9602) only. Check and set the level with the fluid at 160 degrees F or hotter, since a cold check reads low and leads to overfilling.

Do I need to reprogram anything after the rebuild?

Run a TCM quick learn with a capable scan tool after installing the rebuilt unit so the controller adapts to the new clutch clearances. Without it, early shifts can feel harsh or soft until it relearns.


Repair guides for this job

Sources
  1. Sonnax — 68RFE Overdrive Clutch Failure: What to Check First When Troubleshooting OD Issues. Single-sided OE overdrive clutches on a thin steel core and why they fail under load. www.sonnax.com/tech_resources/888-68rfe-overdrive-clutch-failure-what-to-check-first-when-troubleshooting-od-issues
  2. GEARS Magazine (ATRA) — 68RFE OD Clutch Failure. Valve body worm track erosion as the main cause of overdrive clutch burn-up and its link to added torque. gearsmagazine.com/magazine/68rfe-od-clutch-failure/
  3. FCA US LLC / NHTSA — Safety Recall W03 Dealer Service Instructions, Transmission Valve Body. ATF+4 MS-9602 specification and the 160 degree F minimum temperature for setting fluid level. static.nhtsa.gov/odi/rcl/2020/RCRIT-20V043-7517.pdf

BD Diesel Built-It Trans Kit 5/07-16 Dodge 68RFE Stage 4 Master Rebuild Kit c/w ProTect 68

$1562.95
In stock • ships from the USA • FREE shipping • 30-day returns

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