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TF-80SC Master Rebuild Kit

$293.99
In stock • ships from the USA • qualifies for FREE shipping

TF-80SC Master Rebuild Kit, new and ready to install. Fits the TF-80SC. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

If your Volvo, Saab, Opel, Peugeot, Citroen or Land Rover with the Aisin six-speed front-drive automatic is slipping, flaring between gears or going into a fault mode, and the fluid that comes out of the pan is dark and full of clutch material, you are past the point of a fluid service. This is a complete master rebuild kit for the Aisin TF-80SC, the same box GM and Saab call the AF40 and Volvo calls the AM6. The package is built from an overhaul kit, a friction kit and a steel plate kit (listed under package number T19700A), so every clutch pack is renewed and the whole unit is resealed in one teardown.

What the master rebuild kit does in a TF-80SC

The TF-80SC is a six-speed transaxle that gets its ratios from a front simple planetary set and a rear Ravigneaux set, with five friction elements doing the shifting. Rebuilder catalogs for this family name them by the gears they hold: the C1 clutch (1st through 4th), the C2 clutch (4th, 5th and 6th), the C3 clutch (3rd, 5th and reverse), the B1 2-6 brake band and the B2 low and reverse brake, backed by a low and reverse sprag. Each shift is one element releasing while another applies under solenoid control, so a worn pack on any one of them shows up as a flare, a bind-up or a ratio code on specific shifts. The frictions and steels in this kit replace the worn plates in those packs, and the gaskets, lip seals, metal-clad seals and O-rings restore the pressure that the valve body needs to apply them cleanly.

Symptoms that point to a full TF-80SC overhaul

How to confirm before you buy

Valve body wear is a well documented problem in this transmission, and a worn bore can make a healthy clutch pack look like it is slipping. Before committing to a teardown, read the codes, check fluid level and condition, and watch commanded gear against actual ratio with a scan tool. Our transmission slipping diagnosis guide walks through separating a mechanical slip from a pressure problem, and gear ratio codes and P0730 diagnosis explains what the ratio codes actually measure. If the pan shows heavy friction debris, the overhaul is the right call and the valve body should be cleaned or replaced at the same time.

Fitment

This kit is for the TF-80SC (AF40, AM6) used in Volvo, Saab, Opel, Peugeot, Citroen, Alfa Romeo and Land Rover models. It is not the same parts list as the TF-81SC (AF21, AW6A-EL) in the Ford Fusion, Milan, MKZ and Mazda applications: catalogs list separate overhaul kits, valve body gasket sets and axle seals for the two, and even the C3 drum to front planet thrust washer differs. If your unit is a Ford or Mazda version, use the TF-81SC master rebuild kit instead. Volvo AWD units also have a transfer case section that is serviced separately. Read the tag on the case before ordering, and if you are unsure send us your year and VIN. Everything else we carry for this family is on the Aisin transmission parts page.

Install notes


Specifications

FitsTF-80SC
Part typeMaster Rebuild Kit
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

AF40 Shift Kit
AF40 Shift Kit
$206.70
TF-81SC Clutch Drum
TF-81SC Clutch Drum
$97.99

TF-80SC Master Rebuild Kit: common questions

Will this kit fit my Ford Fusion or Mazda CX-9?

No. Those vehicles use the TF-81SC (AF21 / AW6A-EL). The TF-80SC kit is for the Volvo, Saab, Opel, Peugeot, Citroen and Land Rover versions. Catalogs list separate overhaul kits and gasket sets for the two, so order the TF-81SC kit for a Ford or Mazda.

What is in the box?

The listing describes a full set made of an overhaul kit, a friction kit and a steel plate kit. The photo shows the clutch frictions and steels, valve body and case gaskets, metal-clad seals, lip seals and O-rings. Drums, the pump, bushings, the filter and the valve body are not included.

Do I need to rebuild the valve body at the same time?

In most cases, yes. Valve body bore wear is one of the most common faults in this transmission, and it causes harsh or slipping shifts on its own. Clean, inspect and repair it or fit a replacement during the overhaul.

What fluid does the TF-80SC take after a rebuild?

Aisin units of this family use JWS 3309 type fluid. Some makes publish their own fluid part number, so check your owner's manual or service data and fill to the specification for your vehicle.

Do I need a relearn after the rebuild?

Yes. The control module adapts shift pressure to worn parts. After new clutches go in, clear the adaptives with a scan tool and drive the relearn procedure for your make so the shifts are firm and not harsh.


Repair guides for this job

Sources
  1. Rebuilder parts catalog — Aisin AWTF-80 (AF-40) / 81SC (AF-21) FWD 6-Speed parts listing. Clutch and band names (C1, C2, C3, B1 band, B2), separate TF-80SC and TF-81SC overhaul kits, gasket sets and axle seals, and the TF80 vs TF81 thrust washer difference. www.freel2.com/gallery/albums/userpics/11383/AWTF80-81SC.pdf
  2. Sonnax — Oversized C2 Clutch Control Valve Kit 39741-46K instructions. Valve body bore wear repair for the TF-80SC and TF-81SC; lists Volvo (AM6), Opel (AF40), Peugeot and Land Rover (TF-80), Saab (AF40/6), Ford (AF21) and Mazda (AW6A-EL). d2q1ebiag300ih.cloudfront.net/uploads/part/3759/39741-46K-IN.pdf
  3. Sonnax — Oversized Solenoid Modulator Valve Kit 39741-18K (TF-80SC/TF-81SC). Solenoid feed pressure loss and the gear ratio codes it produces in this transmission family. www.sonnax.com/parts/2151-oversized-solenoid-modulator-valve-kit

TF-80SC Master Rebuild Kit

$293.99
In stock • ships from the USA • FREE shipping • 30-day returns

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