FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Rebuild Kits / 4L65E Banner Rebuild Kit 2004
Rebuild Kits

4L65E Banner Rebuild Kit 2004

$229.99
In stock • ships from the USA • qualifies for FREE shipping

4L65E Banner Rebuild Kit 2004, new and ready to install. Fits the 4L65E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

If your 2004 Silverado, Sierra, Tahoe, Yukon, Suburban or Avalanche with the 5.3L or 6.0L has started flaring into 4th, slipping when it pulls a trailer up a grade, or leaving a puddle under the bellhousing, this is the kit for a 2004 4L65E teardown. The photo shows an overhaul gasket and seal kit in its bag, a second sealed parts bag, two clutch plate packs in their shipping sleeves, and a new 2-4 band, so the band that wraps the reverse input drum gets replaced along with the clutches.

What a banner rebuild kit does in a 2004 4L65E

The 4L65E is GM's heavy-duty version of the 4L60E, rated by GM Performance at 430 lb-ft and filled with DEXRON-VI. It shifts by applying clutch packs and the 2-4 band with line pressure, and that pressure has to travel through sealing rings and lip-sealed pistons before it can clamp anything. After years of towing and heat cycles the frictions glaze, the band lining thins, and the seals harden. A banner kit replaces those soft parts in one purchase: the gaskets and seals that hold pressure, the frictions and band that carry torque, and the filter that keeps debris out of the valve body. It costs less than a master kit because it skips steels and bushings, which you reuse when they measure good.

Symptoms on a 2004 4L65E

How to confirm before you buy

A 2004 truck can feel like it has worn clutches when the real fault is in the valve body. Sonnax ties wear in the TCC regulator bore to P1870, overheated converters, lost line pressure and burnt clutches, so if you only replace frictions the new ones can burn again. Start with codes and a look at the pan, then work through our 4L65E Silverado 1500 shift problems guide to separate a solenoid or pressure fault from mechanical slip. The 4L65E common problems and fixes guide covers which hard parts usually fail alongside the clutches.

Fitment

This listing is cataloged for the 2004 4L65E. 2004 is the first year of the later-design kits, so it is not the kit for a 2001-2003 unit. If you want one kit that is cataloged for the full later run, the 2004-2014 banner kit is the alternative. Gaskets and plates can still differ within a single model year, so compare the separator plate gaskets and pan gasket to the parts you remove before you assemble. If you are unsure which version your truck has, send us the year and VIN and we will check it. Every part for this unit is on the 4L65E collection page.

Install notes


Specifications

Fits4L65E 2004
Part typeBanner Rebuild Kit
ConditionNew
BrandGM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4L65E Shift Kit 1993-2010
4L65E Shift Kit 1993-2010
$81.99
4L65E Pump
4L65E Pump
$172.99
4L65E Input Drum 1992
4L65E Input Drum 1992
$83.99

4L65E Banner Rebuild Kit 2004: common questions

Does this kit include a 2-4 band?

Yes. The photo shows a new 2-4 band along with the gasket and seal kit and two clutch plate packs. Steels and bushings are not included in a banner kit.

Will this fit my 2003 Tahoe?

No. This kit is cataloged for the 2004 design. A 2001-2003 4L65E needs an earlier kit. Send us the year and VIN if you are not sure which you have.

My 2004 Silverado sets P1870. Is a rebuild kit the fix?

Not by itself. Sonnax links P1870 to wear in the TCC regulator valve bore. Repair the valve body at the same time, or the new clutches can burn again.

What fluid and how much does a 4L65E take?

DEXRON-VI. GM lists 11.2 quarts dry for the 4L65E. A pan drop takes far less, so fill to the dipstick and check the level hot.

What else should I buy with this kit?

Plan for steels and bushings if the old ones are heat-marked, and inspect the sun shell and input drum. Replacing the solenoids while the valve body is off is cheap insurance on a high-mileage truck.


Repair guides for this job

Sources
  1. Sonnax — TCC Regulator & Isolator Valve Kit 77754-04K. TCC regulator bore wear as a primary cause of P1870, overheated converters, lost line pressure and burnt clutches. www.sonnax.com/parts/2458-tcc-regulator-isolator-valve-kit
  2. General Motors / Chevrolet Performance — Supermatic Transmission Specifications (4L65-E). 430 lb-ft rating, DEXRON-VI fluid, 11.2 qt dry capacity and cooler flushing. www.chevrolet.com/content/dam/chevrolet/na/us/english/index/performance/powertrain/performance-parts/installation-guides/01-images/supermatic-transmission-19260380-19260961-19299055-19329645.pdf
  3. Sonnax — SmartShell Heavy Duty Reaction Shell Kit 77749-02K. Stripped and cracked shells and rear planetary bearing failure in 4L60-E/4L65-E units. www.sonnax.com/parts/2454-smartshell-heavy-duty-reaction-shell-kit

4L65E Banner Rebuild Kit 2004

$229.99
In stock • ships from the USA • FREE shipping • 30-day returns

Related products
4L65E Solenoid Kit 2003-2008
Hard Parts
4L65E Solenoid Kit 2003-2008
4L65E
$209.92
View
4L65E Sun Shell 1982-2013
Hard Parts
4L65E Sun Shell 1982-2013
4L65E
$116.99
View
4L65E Input Drum 1987-2014
Hard Parts
4L65E Input Drum 1987-2014
4L65E
$176.99
View
4L65E Shift Kit
Hard Parts
4L65E Shift Kit
4L65E
$77.99
View