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4L80E Overhaul Kit 1997-2011

$88.99
In stock • ships from the USA

4L80E Overhaul Kit 1997-2011, new and ready to install. Fits the 4L80E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

If your 1997 or later 4L80E is out of the truck and on the bench, every gasket, piston seal and sealing ring you take off has to be replaced before it goes back together. This kit is that rubber and paper for the later 4L80E used behind the 6.0L, 8.1L and diesel engines in Chevrolet and GMC 2500 and 3500 pickups, Suburban 2500, Express and Savana vans and the Hummer H1. It is the right buy for a truck that weeps fluid from several places at once, takes a long pause before it grabs Drive on a cold morning, or starts to slip once it is hot and loaded. The listing cross-references this kit to W34002EA and the KP34900FX interchange number, so a shop parts sheet that calls out either one is pointing at this part.

What the overhaul kit does in a 1997-2011 4L80E

The 4L80E is a hydraulic machine. Line pressure from the front pump travels through the case, through the valve body separator plate, across rotating sealing rings and into the forward, direct, fourth, intermediate and overrun clutch pistons. Every handoff is sealed by something soft. Pan and valve body gaskets keep the circuits apart, lip seals and O-rings let the pistons hold pressure, and the sealing rings bridge oil from stationary parts into spinning drums. After years at operating temperature that rubber hardens and shrinks, and each leak point bleeds a little apply pressure away. This kit is a reseal only. There are no friction plates, steel plates, bands, bushings or filter in the box, so plan on sourcing those separately for a full rebuild.

Symptoms that point to tired seals and gaskets

Sonnax lists loss of oil pressure in worn critical circuits as the root cause behind a long list of 4L80E complaints, including 3-4 neutral, no fourth and burnt clutches. Fresh seals are half of that fix; worn valve body bores are the other half. Our 4L80E common problems guide walks through which complaints are seals and which are hydraulic.

How to confirm before you buy

Check fluid level and condition first. Then put a pressure gauge on the line port and compare idle and stall readings in each range against the factory chart. Low pressure in one range only points to a leak in that clutch circuit, which is a seal job. Low pressure everywhere points to the pump, the pressure control solenoid or the valve body. Rule out the electrical side with our 4L80E EPC solenoid symptoms guide before tearing the unit down.

Fitment

This kit is listed for the 1997-2011 4L80E and fits the later-design units built after GM's 1997 revisions. It is not the correct choice for a 1991-1996 4L80E, which has its own seal and gasket differences. Because GM made running changes through these years, check the transmission identification tag and compare your old parts against the kit at teardown, or send us your year and VIN and we will confirm it before shipping. Every 4L80E part we carry is on the 4L80E collection page.

Install notes


Specifications

Fits4L80E 1997-2011
Part typeOverhaul Kit
ConditionNew
BrandGM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4L80E Clutch Module 1996
4L80E Clutch Module 1996
$98.99

4L80E Overhaul Kit 1997-2011: common questions

Does this kit include clutch plates or a filter?

No. This is a gasket and seal overhaul kit: gaskets, piston seals, O-rings and sealing rings. Frictions, steels, bands, bushings and the filter are sold separately.

Will it fit my 1995 4L80E?

This kit is listed for 1997-2011 units. The 1991-1996 4L80E uses a different kit, so check our 4L80E collection for the earlier version or send us your year and VIN.

Can a reseal fix a 4L80E that slips?

Only if the clutches are still good and the slip comes from pressure leaking past old seals. If the plates are burnt or the valve body bores are worn, a reseal alone will not hold.

What fluid should I use after the overhaul?

Dexron VI. GM's 2008 Express owner manual lists DEXRON-VI and a 7.7 quart service capacity for the 4L80E. A full rebuild with a dry converter takes more.

Is this the same as the KP34900FX kit?

The listing cross-references this kit to KP34900FX and W34002EA, which are the interchange numbers for the 1997-2011 4L80E overhaul gasket and seal kit.


Repair guides for this job

Sources
  1. Sonnax — The Sure Cure Kit, SC-4L80E. Lists loss of oil pressure from worn components in critical circuits as the cause of 4L80E complaints including 3-4 neutral, no 4th and clutch failure. www.sonnax.com/parts/3030-the-sure-cure-kit
  2. General Motors — 2008 Chevrolet Express Owner Manual. Gives the 4L80-E 7.7 quart capacity and DEXRON-VI fluid specification. assets.gm.com/manuals/chevrolet/2008_chevrolet_express_owners.pdf
  3. Transmission Digest — Diagnosing the Elusive No Reverse with the 4L80-E. Explains splitting 4L80E diagnosis into hydraulic, electrical and mechanical checks with a line pressure test. www.transmissiondigest.com/diagnosing-the-elusive-no-reverse-with-the-4l80-e/

4L80E Overhaul Kit 1997-2011

$88.99
In stock • ships from the USA • 30-day returns

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