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4L85E Master Rebuild Kit

$522.99
In stock • ships from the USA • qualifies for FREE shipping

4L85E Master Rebuild Kit, new and ready to install. Fits the 4L85E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

The 4L85E lives behind GM's biggest engines in heavy-duty Chevrolet and GMC trucks and full-size vans, and it usually comes apart after years of towing, plowing or commercial duty. If yours slips under load, smells burnt or is leaking from more than one place, this master rebuild kit is the starting point for a complete overhaul instead of a string of partial repairs.

What the master rebuild kit does in a 4L85E

Think of the 4L85E as a TH400 with an electronically controlled overdrive section bolted on, upgraded in 2002 with five-pinion reaction and output planetaries so it could carry heavier loads than the four-pinion 4L80E. Power flows through stacked clutch packs and bands, and every one of them depends on seals holding apply pressure. A master kit replaces those wear items together, the friction plates, steels, seals, gaskets and sealing rings, so the whole unit leaves the bench with matched, fresh soft parts rather than one new pack next to five tired ones.

Symptoms of a 4L85E that needs rebuilding

How to confirm the diagnosis

Check the fluid level and condition hot, then scan for codes. Electrical problems on this unit can look mechanical, and our 4L85E common problems and fixes guide separates the solenoid, pressure and hard-part failures. A pan full of lining and metal confirms the rebuild. If the complaint is only a flare or harsh shift with clean fluid, test the valve body first using our 4L85E valve body testing guide, because that may be a cheaper fix.

Fitment

This listing is the general 4L85E master kit with no year range in its title, so treat fitment as something to confirm, not assume. The 4L85E shares its case, pan and most soft parts with the 4L80E, but the family changed in 1997 with center-gearbox lubrication and again in 1999 with thicker planetary pinions, and later units saw connector and control revisions. Read the ID tag on the case, then match your year and application, or send us the year and VIN and we will confirm it before it ships. If you know your exact year, the dated versions of this kit may be the better match; see every option on our 4L85E parts collection.

Install notes


Specifications

Fits4L85E
Part typeMaster Rebuild Kit
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4L85E Shift Kit 1991-09
4L85E Shift Kit 1991-09
$246.99
4L85E Pump 2004
4L85E Pump 2004
$363.99
4L85E Clutch Drum 1991
4L85E Clutch Drum 1991
$307.99

4L85E Master Rebuild Kit: common questions

Which trucks and vans use the 4L85E?

GM put the 4L85E in its heaviest-duty applications from about 2002, including Chevrolet and GMC heavy-duty trucks and full-size vans with the 6.0L and 8.1L engines. Check the ID tag on the case to be sure, because many of these vehicles also used the 4L80E.

Can I use this kit on a 4L80E?

Master kits for this family are commonly shared between the 4L80E and 4L85E because the soft parts match. The year of your unit matters more than the name, so send us your year and VIN if you are unsure.

Why do 4L85E units lose overdrive?

In the Overdrive range the overdrive roller clutch holds by itself in lower gears, so on loaded trucks it carries the full load with no help from the overrun clutch. Heat and load wear it out, and the damage often spreads to the drum and planetary.

What fluid does the 4L85E take?

Use DEXRON-VI ATF. Fill to the hot mark with the engine running after the rebuild and recheck after the first drive.

What should I buy along with the rebuild kit?

Most rebuilds also need a pump or pump bushings, a converter service, and any hard part that fails inspection. A shift kit and a clean or new cooler help the new clutches last.


Repair guides for this job

Sources
  1. Sonnax — Smart-Tech Overrun Clutch Valve Kit 34200-40K. Insufficient holding power as the cause of chronic overdrive roller clutch failure in 4L80-E and 4L85-E units. www.sonnax.com/parts/4496-smart-tech-overrun-clutch-valve-kit
  2. Sonnax — Outsmarting 4L80-E Overdrive Roller Clutch Failure. Collateral damage to the overrun drum and overdrive planetary when the roller clutch fails. www.sonnax.com/tech_resources/625-outsmarting-4l80-e-overdrive-roller-clutch-failure
  3. Transmission Digest — Which Planet Are You On?. 1997 center-lube change and 1999 thicker pinions that split the family's hard parts. www.transmissiondigest.com/which-planet-are-you-on/

4L85E Master Rebuild Kit

$522.99
In stock • ships from the USA • FREE shipping • 30-day returns

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