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6L90 Clutch Module

$296.99
In stock • ships from the USA • qualifies for FREE shipping

6L90 Clutch Module, new and ready to install. Fits the 6L90. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

A 6L90 that slips in a gear, flares on the upshift or smells burnt after a long pull with a trailer has almost always cooked at least one clutch pack. This listing is a new friction and steel clutch plate set for the GM 6L80 and 6L90 six-speed, the plate stack you need when the seals and hard parts are healthy but the frictions and steels are not. It suits Silverado and Sierra 2500HD and 3500HD owners, Express and Savana van fleets, and anyone rebuilding a 6L90 that came out with glazed or flaking plates.

What the plates do in a 6L90

The 6L90 has no bands. Its gears come from five multi-plate clutches: 1-2-3-4, 3-5-Reverse, 4-5-6, 2-6 and Low/Reverse, with a low sprag helping first gear. Every shift is one pack releasing while another clamps, so each stack of frictions and steels has to grip at a precise moment. Gears Magazine explains that the stator support feeds apply oil to the 1-2-3-4, 3-5-R and 4-5-6 clutches, and any leak in that path starves a pack and lets it slip. Once a friction glazes, the module cannot fix it with pressure, and the steels it runs against heat-check and warp. That is why the plates should be replaced as a set, frictions and steels together.

Symptoms of worn clutch plates

How to confirm before you buy

Check the pan first; fiber material is the clearest sign the plates are finished. Then work out which pack is slipping from the gears it affects. A slip only in fourth, fifth and sixth points toward the 4-5-6 clutch, which Sonnax describes as a common failure on these units because of limited piston contact area and a backing plate that bows. No Reverse or fifth-gear slip points toward the 3-5-R pack. GM bulletin PIP5429 notes that a mild 2-3 flare can be a normal characteristic, so do not condemn the plates on that alone. Our 6L90 3-4 clutch failure guide and the 6L80/6L90 3-5-R clutch guide walk through each pattern.

Fitment

This set is listed for the 6L80 and 6L90 in Chevrolet, GMC, Cadillac and Hummer applications. The 6L90 is the heavy-duty unit in 2007-and-newer 2500HD and 3500HD pickups, Express and Savana vans, HD Suburbans and the Camaro ZL1 and Corvette Z06 and ZR1. ATSG lists about fifteen internal parts that differ between the 6L80 and 6L90, including a larger 3-5-R hub, so lay your old plates out pack by pack and match count, thickness and tooth pattern before you install. Send us your year and VIN if you want us to check it. Year-specific plate sets and every other part are on the 6L90 parts page.

Install notes


Specifications

Fits6L90
Part typeClutch Module
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

6L90 Input Drum 2006
6L90 Input Drum 2006
$139.99

6L90 Clutch Module: common questions

What exactly is in this clutch module?

It is a friction and steel clutch plate set for the 6L80 and 6L90. It does not include seals, gaskets, pistons or a filter, so pair it with an overhaul seal kit if the unit is fully apart.

Does it fit both the 6L80 and the 6L90?

It is listed for both, but the two units have different internal parts. Match the plate count and thickness of each of your old packs before installing, or send us your year and VIN.

Should I replace the steels if only the frictions look burnt?

Yes. Steels that ran against burnt frictions are usually heat-checked or warped, and reusing them shortens the life of the new frictions. This set includes both.

Which 6L90 clutch fails most often?

The 4-5-6 clutch is a well-documented weak point, especially on towing trucks, followed by the 3-5-R pack when its drum cracks or its feed circuit leaks.

Do I need a relearn after installing new plates?

Yes. Clear the transmission adaptive values with a scan tool and run the adaptive learn so the module relearns fill times for the new clearances.


Repair guides for this job

Sources
  1. Gears Magazine (ATRA) — Tackling Clutch Failure in the GM 6L80/90. Stator support feeds apply oil to the 1-2-3-4, 3-5-R and 4-5-6 clutches; leaks there cause clutch failure. gearsmagazine.com/magazine/tackling-clutch-failure-in-the-gm-6l80-90/
  2. Sonnax — High Capacity 4-5-6 Clutch Apply Piston Kit. 4-5-6 clutch failure from limited piston-to-plate surface area and backing plate bowing. www.sonnax.com/parts/4683-high-capacity-4-5-6-clutch-apply-piston-kit
  3. General Motors (NHTSA-hosted) — PIP5429A: 2-3 Upshift Slip or Flare. A mild 2-3 upshift flare on 6L45 through 6L90 units can be a normal characteristic. static.nhtsa.gov/odi/tsbs/2020/MC-10176309-9999.pdf
  4. ATSG — GM 6L80/90 Internal Parts Dimensional Differences. Components that differ between the 6L80 and 6L90, including the 3-5-R clutch hub. www.atsg.us/atsg/skin/frontend/default/atsg/corrections/20Red74-75.pdf

6L90 Clutch Module

$296.99
In stock • ships from the USA • FREE shipping • 30-day returns

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