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6T40 Overhaul Kit 2012

$348.99
In stock • ships from the USA • qualifies for FREE shipping

6T40 Overhaul Kit 2012, new and ready to install. Fits the 6T40. Ships fast from the USA.

Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

A 2012 or newer Cruze, Malibu, Sonic, Equinox, Terrain, Regal or Verano with a 6T40 or 6T45 that slips when warm, flares between gears, or has burnt, dark fluid usually needs more than seals. This kit is built for that job. It is listed as a master-style rebuild kit for the second-generation 6T40 and 6T45, 2012 and up, and it includes the friction plates along with the gasket and seal set. Steel plates are not included, so the kit is meant for a rebuild where the steels are flat and reusable.

What this kit does in a Gen 2 6T40

The 6T40 gets six forward speeds from two planetary gearsets and five clutches: 1-2-3-4, 3-5-Reverse, 4-5-6, 2-6 and low and reverse, plus a one-way clutch for first. Each clutch pack is a stack of frictions and steels squeezed by a hydraulic piston. When frictions glaze or wear thin, the pack takes longer to lock, the control module adds pressure to compensate, and eventually it runs out of adaptive range and sets a slip code. Replacing the frictions restores the pack clearance and holding capacity, and replacing the seals and gaskets at the same time makes sure the pressure actually reaches each piston.

GM switched to the Gen 2 design during 2012. Among other changes, the pressure switches were removed from the control solenoid valve assembly, and the internal parts were revised, which is why a Gen 1 kit for 2008-2011 is not the right choice for this unit.

Symptoms that point to worn frictions and seals

How to confirm before you buy

Rule out the cheap causes first. Check the fluid hot at the level set plug, then read codes and watch commanded versus actual gear and slip with a scan tool. A failed pressure control solenoid can make a single gear go missing and look like burnt clutches, so read our 6T40 shift solenoid guide before committing to a teardown. Our 6T40 common problems guide covers the 3-5-R wave plate and cracked piston failures you should plan for once the case is open.

Fitment

This kit is listed for GM second-generation 6T40 and 6T45 transmissions, 2012 and up, used in front-drive and all-wheel-drive Chevrolet, Buick and GMC models. Because GM changed over to Gen 2 partway through 2012 and some early 2012 units stayed Gen 1, match the RPO on your service parts label and compare the frictions in the kit to your old plates by tooth count and diameter before assembly. If you are unsure which generation you have, send us the year and VIN. If you only need seals and gaskets, the 6T40 overhaul kit for 2011-2018 is the lighter option, and the full list of kits is in our rebuild kits category.

Install notes


Specifications

Fits6T40 2012
Part typeOverhaul Kit
ConditionNew
BrandGM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

6T45 Shift Kit
6T45 Shift Kit
$130.99
6T40 Clutch Drum 2012-2021
6T40 Clutch Drum 2012-2021
$125.88

6T40 Overhaul Kit 2012: common questions

Is this an overhaul kit or a master kit?

It is listed as a master-style rebuild kit without steels: friction plates plus the gasket and seal set. Steel plates are not included, and pistons are not listed as included.

How do I know if my 2012 6T40 is Gen 1 or Gen 2?

GM changed to Gen 2 during the 2012 model year, with some exceptions. The Gen 2 control solenoid valve body has no pressure switches. The surest way is to send us your VIN or check with your dealer by RPO.

Does it also fit the 6T45?

Yes, the listing covers both Gen 2 6T40 and 6T45 units, 2012 and up. Compare plate counts to your old packs during teardown because clutch stack-ups vary by application.

Should I replace the converter seal?

On vehicles built before February 1, 2013, GM released a revised converter seal for converter housing leaks. Use the revised seal any time the transmission is out.

What fluid does the 6T40 take after a rebuild?

Dexron VI only. Fill the dry unit, run it through the ranges, then set the final level hot at the level set plug in the 85-95 C window.


Repair guides for this job

Sources
  1. General Motors (via NHTSA) — PI0604C - Information on 6T30/6T40/6T45/6T50 Automatic Transmission Product Updates. The 2012 Gen 2 changeover, its Gen 1 exceptions, and removal of the pressure switches from the control solenoid valve. static.nhtsa.gov/odi/tsbs/2013/SB-10070850-5448.pdf
  2. General Motors (via NHTSA) — PI0950 - Automatic Transmission Fluid Leak from Torque Converter Housing Area. Vehicles built before February 1, 2013 and the revised converter seal. static.nhtsa.gov/odi/tsbs/2013/SB-10071611-5448.pdf
  3. General Motors (via NHTSA) — PI0670A - Diagnostic Tips for DTC P0776, Slips in or No Reverse, Third, Fifth. No Reverse and 3rd/5th slip complaints with P0776 across the 6T30/6T40/6T45/6T50 family. static.nhtsa.gov/odi/tsbs/2012/SB-10043628-9332.pdf
  4. General Motors (via NHTSA) — PI1131 - Various Missing Gears, DTC P0776, P0796, P0878, P0873, P2714 or P2723. A non-functioning pressure control solenoid causing a single missing gear. static.nhtsa.gov/odi/tsbs/2013/MC-10133095-9999.pdf

6T40 Overhaul Kit 2012

$348.99
In stock • ships from the USA • FREE shipping • 30-day returns

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