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DL501 Clutch Module

$97.99
In stock • ships from the USA

DL501 Clutch Module, new and ready to install. Fits the DL501. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

An Audi A4, A5, A6, A7 or Q5 with the seven-speed S tronic that shudders pulling away, slips under load, or throws a clutch adaptation fault after years of stop-and-go driving usually has worn friction plates. This DL501 clutch module is a friction kit for the 0B5 gearbox. Listed as covering the whole unit, it carries the friction plates for the dual clutch, made with high-energy fibers for smooth engagement and heat resistance. If your packs are burnt or glazed, this is the part that brings them back.

What the clutch frictions do in a DL501

In the DL501 there is no torque converter. The engine drives a wet double clutch, and Audi's own description lays it out: the large outer K1 clutch sends torque through a solid shaft to gears 1, 3, 5 and 7, while the smaller K2, built inside K1, drives a hollow shaft for 2, 4, 6 and reverse. Both gear sets are always engaged, and a shift is simply one clutch releasing while the other applies. Pulling away from a stop is done by slipping K1 under control, the same job a converter does in a conventional automatic. That makes the friction plates the main wear item in the gearbox. As the lining wears or glazes, the mechatronic adds pressure to hold the same torque until it runs out of adaptation range and starts setting faults.

Symptoms of worn DL501 frictions

Transmission Digest has traced shift-shock complaints on the DL501-7Q to the double clutch drum assembly itself, and Sonnax documents pressure regulator bore wear in the 0B5 that causes erratic line pressure and burns the clutches. If pressure is the root cause, new plates alone will not last.

How to confirm before you buy

Scan the transmission module, then road-test while logging commanded and actual pressure for K1 and K2 along with the adaptation values. Pressure that tracks the command while the car still slips points at the plates. Pressure that wanders points at the valve body first. Our DSG pressure testing guide walks through reading those numbers, and the DSG clutch and mechatronic guide explains how worn clutches and control faults look different on a wet dual-clutch.

Fitment

This kit is listed for the DL501-7Q / 0B5 seven-speed S tronic from 2008 on, including the 2009-2014 Audi A4 and allroad, 2008-2014 A5 coupe, Cabriolet and Sportback, 2011-2014 A6, 2010-2014 A7, 2008-2014 Q5 and Porsche Macan, with four-cylinder, V6 and V8 engines. The listing notes its model guide is not exhaustive, and Audi sold many of these cars with other transmissions, so check that your gearbox code is 0B5 on the vehicle data label or the case. If you are unsure, send us your year and VIN before ordering. Browse every DL501 part on our DSG and S tronic collection page.

Install notes


Specifications

FitsDL501
Part typeClutch Module
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

DQ500 Overhaul Kit
DQ500 Overhaul Kit
$97.99
DQ500 Input Drum
DQ500 Input Drum
$97.99
DQ250 Shift Kit
DQ250 Shift Kit
$111.99

DL501 Clutch Module: common questions

Is this a complete clutch assembly?

No. It is a friction plate kit for the 0B5 double clutch, listed as complete unit coverage for the frictions. The drum, pistons, steels and seals are separate parts.

Do I need to replace the steel plates too?

Only if they are heat-blued, scored or warped. Steels in good condition can be reused. If they are marked, buy a kit with both frictions and steels.

Will this cure shudder from a stop?

If the shudder comes from glazed or worn frictions, yes. If line pressure is erratic or the mechatronic has a fault, fix that first or the new plates will wear quickly.

What has to be done after installing new clutches?

Fill the gearbox with the specified fluid and check the level, then run the basic settings with a capable scan tool so the control unit relearns the clutch engagement points.

Does it fit the Porsche Macan?

The listing includes the Macan with the DL501-7Q seven-speed. Check the gearbox code and send us the VIN if you want us to confirm.


Repair guides for this job

Sources
  1. Audi Technology Portal — S tronic. Outer K1 clutch drives the solid shaft for gears 1-3-5-7; nested K2 drives the hollow shaft for 2-4-6 and reverse; only one clutch is connected to the engine at a time. www.audi-technology-portal.de/en/drivetrain/transmission-technologies/s-tronic_en
  2. Ross-Tech Wiki — 7-Speed S-Tronic Direct-Shift Gearbox (DSG/0B5). Basic setting prerequisites and order for the 0B5, including the 40-100 C fluid temperature window. wiki.ross-tech.com/wiki/index.php/7-Speed_S-Tronic_Direct-Shift_Gearbox_(DSG/0B5)
  3. Transmission Digest — Shock on a Clutch Release (Shift Pointers). Identifies DL501-7Q as Audi's 0B5 seven-speed dual-clutch and the double clutch drum assembly as a source of shift complaints. www.transmissiondigest.com/shock-on-a-clutch-release/
  4. Sonnax — VW/Audi 0B5, DL501 Oversized Pressure Regulator Valve Kit 225740-02K. Pressure regulator bore wear causing erratic line pressure and burnt clutches. www.sonnax.com/parts/4281-oversized-pressure-regulator-valve-kit

DL501 Clutch Module

$97.99
In stock • ships from the USA • 30-day returns

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