FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Rebuild Kits / DQ250 Transmission Master Rebuild Kit, 02E DSG 6-Speed
Rebuild Kits

DQ250 Transmission Master Rebuild Kit, 02E DSG 6-Speed

$171.99
In stock • ships from the USA • qualifies for FREE shipping

Full friction and steel plate set plus gaskets, seals and O-rings to overhaul the DQ250 02E six-speed wet dual-clutch used in VW, Audi, Seat and Skoda.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

A Golf, GTI, Jetta, Passat, Beetle or Eos with the six-speed DSG that judders leaving a stop, slips between gears or logs a clutch adaptation limit code has usually worn out its wet clutch packs. This DQ250 master rebuild kit carries the friction discs and steel plates for both the K1 and K2 packs plus the gasket, seal and O-ring set to close the 02E case back up. It is listed under the T19800A kit reference, with T19802A, T198081A and VWT198080A as the component kits inside it.

What the master rebuild kit does in a DQ250

Volkswagen's Self-Study Program 308 describes the 02E as two gearboxes in one case, each with its own wet multi-disc clutch. K1 is the outer clutch and drives input shaft 1 for 1st, 3rd, 5th and reverse; K2 is the inner clutch and drives input shaft 2 for 2nd, 4th and 6th. The same 7.2 liters of fluid apply the clutches, move the shift forks, lubricate the gears and cool the packs. Because the mechatronic runs the clutches with a small, controlled slip, the frictions wear on every launch and every crawl through traffic. Once they glaze, the module cannot hold the adapted apply point and a fluid change will not bring them back. New plates restore holding capacity; new seals and gaskets stop the leaks that follow a case split.

Symptoms of worn DQ250 clutch packs

How to confirm before you buy

Pull codes and watch live data on a road test: commanded versus actual clutch pressure for K1 and K2, clutch temperature and the adaptation values. Pressure that tracks its target while the car still slips points to the packs. Pressure that lags or wanders points to the mechatronic or its sensors, which this kit will not fix. The full process is in our DQ250 mechatronic and clutch problems guide. If the unit has been overheating, read the DSG overheating guide first so the new plates are not cooked by the same cause.

Fitment

The listing covers the 02E DQ250 six-speed wet dual-clutch in the VW Golf 2004-2014, Jetta 2005-2014, Passat 2006-2014, Beetle 2003-2014 and Eos 2007-2014, the Audi TT 2013-2014 (1.8 and 2.0L), plus the Seat Leon, Altea and Toledo sold outside North America. These models were also offered with other transmissions, including the dry-clutch seven-speed 0AM (DQ200), which takes a completely different clutch. Read the gearbox code on the case or data sticker and confirm it is 02E before ordering, or send us your year and VIN. More DQ250 parts are on our DSG collection page.

Install notes


Specifications

Transmission
OE part numbers
Kit contents
Item weight
Package dimensions
Fitment

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

DQ250 Shift Kit
DQ250 Shift Kit
$111.99
DQ250 Pump
DQ250 Pump
$65.90
DQ500 Input Drum
DQ500 Input Drum
$97.99

DQ250 Transmission Master Rebuild Kit, 02E DSG 6-Speed: common questions

Will this fit my 2012 VW Jetta?

It fits if the car has the 02E six-speed DSG. Jettas of that era were also built with a manual, a conventional automatic or, in some markets, the dry-clutch 0AM seven-speed. Check the gearbox code on the case or data sticker, or send us your VIN.

Does this kit replace the whole dual clutch assembly?

No. It supplies the friction discs and steel plates for the K1 and K2 packs plus gaskets, seals and O-rings. The clutch housing, pistons and hubs are reused, so inspect them during the rebuild.

Can a mechatronic problem look like worn clutches?

Yes. If actual clutch pressure lags the commanded value, the valve body, solenoids or pressure sensors are more likely than the plates. Check live pressure data before you split the case.

What fluid and how much does the DQ250 take?

VW lists 7.2 liters of G 052 182 DSG fluid for the 02E as a total fill. A drain-and-fill after a rebuild uses less than a dry fill, so fill by the level procedure rather than by volume alone.

Do I need a scan tool after installing the kit?

Yes. The clutch adaptation and basic settings have to be run so the module learns the new friction points. Without it, the old adaptation values remain and the car can shudder or shift harshly.


Repair guides for this job

Sources
  1. Volkswagen — Self-Study Program 308: Direct Shift Gearbox 02E. Official VW training document: K1 and K2 wet multi-disc clutches, input shaft and gear assignments, fluid capacity and duties. www.volkspage.net/technik/ssp/ssp/SSP_308.pdf
  2. Ross-Tech Wiki — 6-Speed Direct Shift Gearbox (DSG/02E). Measuring blocks for clutch and fluid temperatures and the temperature window for running clutch adaptation. wiki.ross-tech.com/wiki/index.php/6-Speed_Direct_Shift_Gearbox_(DSG/02E)
  3. Transmission Digest — Volkswagen dual clutch transmission and direct shift gearbox: What you need to know. Wet-clutch fluid lubricates and cools the clutches and carries friction modifiers that deplete over time. www.transmissiondigest.com/volkswagen-dual-clutch-transmission-direct-shift-gearbox/

DQ250 Transmission Master Rebuild Kit, 02E DSG 6-Speed

$171.99
In stock • ships from the USA • FREE shipping • 30-day returns

Related products
02E DQ250 6-Speed DSG Service Kit - Filter, Seals, 5L Fluid
Rebuild Kits
02E DQ250 6-Speed DSG Service Kit - Filter, Seals, 5L Fluid
DSG
$160.99
View
02E DQ250 DSG External Oil Filter and Pan Gasket Kit, VW/Audi
Rebuild Kits
02E DQ250 DSG External Oil Filter and Pan Gasket Kit, VW/Audi
DSG
$37.99
View
DQ250 DSG Mechatronic Solenoid Kit, Refurbished
Hard Parts
DQ250 DSG Mechatronic Solenoid Kit, Refurbished
DSG
$175.99
View
DQ250 Transmission Cooler
Hard Parts
DQ250 Transmission Cooler
DSG
$167.99
View