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4R100 Solenoid Kit 1998-2004

$244.91
In stock • ships from the USA • qualifies for FREE shipping

4R100 Solenoid Kit 1998-2004, remanufactured and ready to install. Fits the 4R100. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

Across its full 1998-2004 run, the 4R100 sat behind the 7.3L Power Stroke, the 5.4L and the 6.8L V10 in Super Duty pickups, Excursions and E-Series vans, and on a high-mileage tow rig the solenoid pack is one of the first electrical parts to give out. If your truck has lost overdrive, starts in 2nd, flares between gears, or flashes the overdrive light with a stored solenoid or EPC code, this remanufactured 4R100 solenoid kit replaces the complete block that runs every shift.

What the solenoid kit does in a 4R100

The block bolts to the bottom of the valve body and holds five solenoids: shift solenoids A and B, the coast clutch solenoid, the torque converter clutch solenoid and the EPC solenoid. The computer grounds A and B in combinations to select each gear, fires the coast clutch solenoid for engine braking in manual ranges, and varies current to the EPC solenoid to set line pressure for the load. EPC is built to fail safe at maximum pressure, which is why a dead EPC circuit feels like harsh, banging shifts rather than slipping. All of the solenoid feed oil passes through the solenoid regulator valve first, so the pack and that valve work as a team.

Symptoms on 1998-2004 trucks

How to confirm it before you buy

A shift-error code such as P0781-P0783 means the computer did not see the expected speed change, and that can be a worn clutch just as easily as a solenoid, so do not buy on that code alone. Start at the case connector: corrosion, loose pins and broken lock tabs are common on this family and cause repeat codes on new packs. Then ohm the block with the key off: about 20-30 ohms on each shift, coast and on/off converter solenoid, 3-5 ohms on EPC. An EPC complaint that only appears under load may also be a worn line pressure modulator sleeve in the valve body. The full test procedure is in our shift solenoid guide, and the valve body testing guide covers the bore wear that mimics a bad pack.

Fitment

This kit is listed for the 4R100 from 1998 through 2004. The photo shows the solenoid block with a filter and pan gasket, marked 2WD, so four-wheel-drive owners should confirm the filter before ordering. The bigger issue across these years is converter clutch control: Ford built the 4R100 with either PWM or on/off lockup, with all diesels and most gas trucks on PWM, and the solenoid block must match the pump's TCC valve. Checking the TCC valve end-plug depth on the pump is the reliable test. Super Duty diesels moved to a different five-speed when the 6.0L arrived, so a late 4R100 is usually behind a gas engine or in a van. Send us your year and VIN if you need a second check, and see every E4OD and 4R100 part on the E4OD/4R100 collection page.

Install notes

On a truck that has been slipping, inspect the fluid for friction material. Worn clutches are the next stop, and a 4R100 master rebuild kit or a replacement 4R100 valve body covers the hydraulic side. Our common problems guide lists the other known 4R100 failure points.


Specifications

Fits4R100 1998-2004
Part typeSolenoid Kit
ConditionRemanufactured
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4R100 Valve Body 1996
4R100 Valve Body 1996
$191.59

4R100 Solenoid Kit 1998-2004: common questions

Does this solenoid kit fit both PWM and non-PWM 4R100 transmissions?

No single block covers both. The solenoid block must match the converter clutch design in your pump. Diesels and most gas trucks used PWM, a few gas models used on/off. Check the TCC valve end-plug depth or send us your VIN.

Will it fix a P1747 code on my 7.3L?

Only if the EPC solenoid itself has failed. P1747 can also come from wiring or a failed computer driver, so check EPC resistance (about 3-5 ohms) and the circuit back to the computer before replacing the pack.

Why does my truck still start in 2nd after a new solenoid pack?

If the new pack ohms correctly and there are no circuit codes, the solenoid regulator valve bore in the valve body is the likely cause. It feeds oil to every solenoid, and a worn bore starves them when hot.

What else should I replace while the pan is off?

A new filter, pan gasket and connector O-ring at minimum, and clean or replace the solenoid screen in the spacer plate. Refill with Mercon V.

Is this kit for 4WD trucks?

The kit shown is marked 2WD. The solenoid block itself is the same part, but the included filter differs, so confirm with your VIN before ordering for a four-wheel-drive truck.


Repair guides for this job

Sources
  1. Transmission Digest — Top 10 Problems at Installation, Part 2 (2012). E4OD/4R100 case connector corrosion, pin fit and broken lock tabs causing repeat codes after pack replacement. www.transmissiondigest.com/top-10-problems-at-installation-part-2/
  2. Transmission Digest — EPC Code Causing Loss of Power (2009). 4R100 P1747 case with flashing overdrive light, partial fuel shut-off and a failed computer driver. www.transmissiondigest.com/epc-code-causing-loss-of-power/
  3. ATSG — Ford 4R100 Technical Service Information (2003). EPC failure modes, P1746/P1747, solenoid resistance specs and the solenoid body replacement procedure. atoc.ru/uploads/manual/5fb798e27b192.pdf
  4. Sonnax — Line Pressure Modulator Plunger Valve Kit. Worn modulator sleeve causing EPC leakage, harsh or soft shifts and low EPC pressure. www.sonnax.com/parts/2106-line-pressure-modulator-plunger-valve-kit

4R100 Solenoid Kit 1998-2004

$244.91
In stock • ships from the USA • FREE shipping • 30-day returns

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