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A604 40TE 41TE Master Rebuild Kit w/ Frictions & Steels

$228.99
In stock • ships from the USA • qualifies for FREE shipping

Complete master overhaul kit for the Chrysler A604/40TE/41TE automatic transaxle, with friction plates, steels, gaskets and seals for a full rebuild.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

When a Dodge Caravan, Grand Caravan, Chrysler Town & Country, Pacifica, Sebring or Stratus starts flaring between gears, slips on the 1-2 shift, or drops into second gear and stays there with burnt fluid in the pan, the four-speed A604 transaxle usually needs to come apart. This master kit is the parts side of that job for the A604, later badged 40TE and 41TE (OE code F4AC1): it carries the friction clutch plates, the steel plates, and the gasket, metal-clad seal, O-ring and sealing-ring set, so the unit goes back together with fresh clutches and fresh seals from one box.

What a master kit replaces in an A604 / 41TE

The A604 was Chrysler's first fully electronic transaxle and it has no bands. Every gear comes from clutches: three input clutches (underdrive, overdrive and reverse) and two holding clutches (2-4 and low/reverse). A shift happens when the controller vents one clutch while it fills the next, timed by learned fill volumes for each clutch. That design makes clutch clearance and seal condition critical. A worn friction pack takes more fluid to apply, a hardened lip seal or cut sealing ring leaks the apply pressure away, and either one turns a clean shift into a flare or a bind-up. A master kit attacks both problems at once, which is why it is the usual choice once a 41TE has been opened for slipping rather than just resealed for a leak.

Symptoms that point to a rebuild with this kit

How to confirm the clutches are the problem

Before buying parts, connect a scan tool that can read Chrysler clutch volume index (CVI) values. ATRA's 41TE/42LE bulletin lists the normal learned ranges as low/reverse 35-83, 2-4 20-77, overdrive 48-150 and underdrive 24-70. A clutch that reads above its range is taking extra oil to apply, which matches worn frictions or a leaking piston seal. Electrical codes with clean fluid and normal CVIs point to the solenoid block or wiring instead, and our A604 Ultradrive problems guide walks through separating the two. If the complaint is slipping only under throttle, read the 41TE slipping-under-load guide first, since low line pressure from a worn valve body can mimic worn clutches.

Fitment

The listed applications are the Chrysler Town & Country 1995-2009 (3.3L and 3.8L), Pacifica 2004-2008 (3.5L and 3.8L), Sebring, Cirrus and Voyager; Dodge Caravan and Grand Caravan 1995-2008 (2.4L, 3.0L, 3.3L and 3.8L), Avenger, Stratus, Neon 2002-2005 and the 2009 Journey 2.4L; Plymouth Breeze and Voyager; and the 1995-1998 Mitsubishi Eclipse 2.0L. Chrysler built this transaxle family for two decades and changed the line pressure system in 2007, so the kit fits by transaxle code, not just by vehicle name. Check the tag on the case for 41TE, 40TE or A604, or send us your year and VIN and we will confirm before it ships. Everything else for this family is on our 41TE and A604 collection page.

Install notes

Tear the unit down fully, clean every drum and the case, and inspect the input clutch hub bushing, pump and valve body while they are apart. Soak the new frictions in ATF+4 before assembly, stack each pack, and measure clutch clearance against the factory spec; it is the reason a master kit outlasts a reseal. Air-check every circuit before the pan goes on. The listed contents do not include a filter, bushings or the torque converter, so budget for a new filter and plan to refill with ATF+4 only. If the old solenoid block set codes or its connector pins are corroded, replace it now with the A604/41TE solenoid block pack, and inspect the front pump closely; a scored pump is available as the 41TE pump for 2000-2006 units. After installation, clear codes and run the Quick Learn procedure with a scan tool so the controller learns fill volumes for the new clutches; skipping it leaves harsh or flared shifts until it relearns.


Specifications

TypeMaster overhaul / rebuild kit (frictions, steels, gaskets, seals)
Fits transmissionsChrysler A604 / 40TE / 41TE (F4AC1) 4-speed automatic transaxle
Model years1995-2009 (application dependent)
OE referenceA604 40TE 41TE F4AC1
IncludesFriction clutch plates, steel plates, gaskets, metal-clad seals, O-rings, sealing rings
Does not includeFilter, bushings, torque converter, ATF
Fitment highlightsTown & Country, Caravan/Grand Caravan, Sebring, Stratus, Pacifica, Neon, Eclipse
Shipping weight7.93 lb
BrandINGKAN

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

42RLE Shift Kit 2006-17
42RLE Shift Kit 2006-17
$155.99
42RLE Pump
42RLE Pump
$174.99
42RLE Input Drum 2010
42RLE Input Drum 2010
$139.95

A604 40TE 41TE Master Rebuild Kit w/ Frictions & Steels: common questions

Is this the same transmission as a 41TE and 40TE?

Yes. Chrysler launched it as the A604 Ultradrive and renamed it 41TE in the early 1990s; the 40TE belongs to the same family and this kit is listed for all three codes. Match the code on your case tag to the kit before ordering.

Does this kit include a filter?

A filter is not part of the listed kit contents, along with bushings, the torque converter and fluid. Order a new filter for your transaxle and plan on ATF+4 for the refill.

Will a rebuild with this kit fix second-gear limp mode?

Only if the limp mode is caused by worn clutches or leaking seals, which usually shows up as gear ratio codes and high clutch volume readings. Solenoid circuit codes on clean fluid point to the solenoid block or wiring instead.

What are normal clutch volume (CVI) readings for a 41TE?

ATRA lists low/reverse 35-83, 2-4 20-77, overdrive 48-150 and underdrive 24-70. A reading above its range means that clutch is taking more fluid to apply than it should.

Do I need a scan tool after the rebuild?

Yes. Run the Quick Learn procedure after installation so the controller resets its learned clutch fill volumes for the new frictions. Without it the first shifts can be harsh or flare.


Repair guides for this job

Sources
  1. ATRA — Technical Bulletin 1377 - 41TE/42LE Clutch Volume Index. Lists the normal learned CVI ranges for the low/reverse, 2-4, overdrive and underdrive clutches and the shifts that update each one. atracom.blob.core.windows.net/bulletins/2011/apr/atb1377.pdf
  2. ATRA — Understanding Clutch Volume Index (CVI). Explains that CVI is the fluid needed to fill a clutch and stroke its piston, and that upshifts are timed by venting one clutch while filling the next. atracom.blob.core.windows.net/manuals/individual/2009/2009-135.pdf
  3. Center for Auto Safety — Chrysler Ultradrive. History of the A604 Ultradrive, its clutch failure design changes, its sudden second-gear limp-home behavior and the later 41TE naming. www.autosafety.org/chrysler-ultradrive/
  4. Sonnax — 42LE, 42RLE Variable Line Pressure. Confirms the electronic line pressure change starting in 2007 and that the earlier 604 units were fixed line pressure transmissions. www.sonnax.com/tech_resources/373-42le-42rle-variable-line-pressure

A604 40TE 41TE Master Rebuild Kit w/ Frictions & Steels

$228.99
In stock • ships from the USA • FREE shipping • 30-day returns

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