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E4OD Clutch Drum 1989

$174.99
In stock • ships from the USA • qualifies for FREE shipping

E4OD Clutch Drum 1989, remanufactured and ready to install. Fits the E4OD. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

The 1989 E4OD was the first year of Ford's electronic heavy-duty four-speed, and the trucks that carried it, F-250 and F-350 pickups, chassis cabs and E-Series vans with the 5.8L, the 7.5L 460 or the 7.3L IDI diesel, are now well past thirty years old. If yours slips in one gear, smells burnt, or a rebuild came out with a dead range, a worn or cracked clutch drum is one of the hard parts that has to be checked. This listing is a remanufactured E4OD clutch drum for the 1989 model year, so you can replace a damaged drum without hunting a salvage yard for a first-year core.

What the clutch drum does in a 1989 E4OD

Ford built the E4OD by taking the C6 case and main gear train and adding an electronically controlled overdrive section on the front. Inside, the shifts are made by multi-plate clutch packs instead of the C6's band-heavy layout, and each pack lives in a drum. The drum holds the steel plates on its splines, carries an apply piston in a machined bore, and feeds that piston through sealing ring lands and a bushing that ride on a shaft or support. Line pressure enters through the rings, pushes the piston, and clamps the frictions to lock that member for a gear. Any leak at the ring lands, the piston bore or a cracked drum wall robs the pack of clamping force, and a slipping pack cooks its own frictions and fills the pan with material.

First-year units have their own weak points that land on the drums. Sonnax lists input drum wear at the center support, burnt forward clutches and leaking intermediate and direct clutch feed passages at the case and center support for this family, and its one-piece rear case bushing 36008B is specified only for '89-'94 cases because the original two-bushing design wears early. Our C6 vs E4OD comparison explains how the early E4OD grew out of the C6 and why parts from the two are not interchangeable even when they look close.

Symptoms of a worn E4OD clutch drum

How to confirm the drum is the cause

A 1989 E4OD runs on the EEC-IV computer, so pull the codes first; a bad solenoid, EPC circuit or wiring fault can make a healthy clutch feel like it is slipping. The checks are laid out step by step in our E4OD common problems and fixes guide, and the EEC-IV code reader reads this year without a modern scan tool. If electrical and pressure tests pass and the slip stays in one gear, the unit has to come out. With it apart, air-check each circuit, look for heat bluing and cracks at the drum lugs and splines, and measure the bushing and ring lands. A drum that will not hold air or shows scoring at the lands is done.

Fitment

This drum is listed for the 1989 E4OD. The listing does not state which drum position it is or a Ford part number, so match it to the part you are removing by height, spline count, lug pattern, bushing size and ring land layout before you install it. Ford revised this transmission for 1995 and again when it became the 4R100 in 1998, and the pump, solenoid block and rear case bushing all changed along the way, so a drum pulled from a later unit is not automatically a fit. If you are not sure, send us your year, VIN and a photo of the old drum before ordering. Every part for this family is on the E4OD and 4R100 parts page.

Install notes

Clean the drum, check the bushing and sealing ring surfaces, and install new piston seals and sealing rings. Soak new frictions in fluid, stack the pack, air-check the piston, and set clutch clearance to the factory spec for that pack. A first-year unit should get a complete soft-parts job while it is open; the E4OD overhaul kit for 1989-1995 covers the seals and gaskets for this range. Inspect the rear case bushing and the center support at the same time, and flush or replace the cooler and lines so debris from the old pack does not return. Refill with MERCON V and check the level hot in Park. If the old pump is scored, the 1989 E4OD pump is worth a look before the unit goes back in.


Specifications

FitsE4OD 1989
Part typeClutch Drum
ConditionRemanufactured
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

E4OD Clutch Module 1989
E4OD Clutch Module 1989
$111.99
E4OD Overhaul Kit 1989-05
E4OD Overhaul Kit 1989-05
$102.99
E4OD Shift Kit
E4OD Shift Kit
$139.64

E4OD Clutch Drum 1989: common questions

Will this drum fit my 1989 F-250 or F-350 with an E4OD?

It is listed for the 1989 E4OD used in F-250, F-350 and E-Series trucks that year. Compare it with your old drum, height, splines, lugs and bushing, or send us your VIN and a photo before ordering.

Can I use a 1995 or later E4OD drum in a 1989 unit?

Not without checking. Ford revised the E4OD in 1995 and again when it became the 4R100 in 1998, and some drums, bushings and supports changed with it. Match the old part rather than assuming a later year fits.

What should I replace along with the clutch drum?

New frictions and steels for that pack, the piston seals and sealing rings, a gasket set, and a filter. Inspect the rear case bushing and center support, which Sonnax lists as wear points on early units.

My truck slips but has no codes. Is it the drum?

Possibly, but check fluid level and condition and line pressure first. If pressure is correct and the slip is tied to one gear, a leaking drum, piston or worn clutch pack is the likely cause.

What fluid does a 1989 E4OD take?

Use MERCON V automatic transmission fluid. Check the level hot, engine running, in Park.


Repair guides for this job

Sources
  1. Sonnax — Ford E4OD and 4R100 unit parts directory. Lists input drum wear at the center support, burnt forward clutch, and intermediate and direct clutch feed leaks at the case and center support for this family. www.sonnax.com/units/352-e4od
  2. Sonnax — Rear Case Bushing 36008B. One-piece replacement for the OE two-bushing rear case design on '89-'94 E4OD and C6 cases, which wears prematurely from inadequate lubrication. www.sonnax.com/parts/2050-rear-case-bushing
  3. ATRA — Quick Reference E4OD/4R100. Solenoid operation and failsafe gear behavior used to rule out electrical faults before condemning a clutch drum. atracom.blob.core.windows.net/bulletins/quick/ford/e4od/e4od_quick_ref.pdf

E4OD Clutch Drum 1989

$174.99
In stock • ships from the USA • FREE shipping • 30-day returns

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