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4L80E Pressure Control Solenoid 1993-02

$90.98
In stock • ships from the USA

4L80E Pressure Control Solenoid 1993-02, new and ready to install. Fits the 4L80E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

This new GM pressure control solenoid covers the 4L80E from 1993 through 2002, listing reference 24203101. That span takes in the heavy-duty Chevrolet and GMC 2500 and 3500 pickups, Suburban 2500s and the full-size vans of the era, including a lot of 6.5L diesel and 7.4L big-block trucks that have spent their lives towing. If yours has started slamming into gear, or the shifts have gone long and mushy and the fluid smells cooked, this is the first electrical part to test.

What the pressure control solenoid does in a 4L80E

The 4L80E replaced the cable-operated TH400 in these trucks, and with the throttle valve cable gone, the control module needed a way to raise line pressure under load. This solenoid, also called a force motor, is that way. The module feeds it a varying current, the spool inside bleeds torque signal oil, and that signal moves the pressure regulator valve in the pump. The current works backwards from what most people expect: in the GM service data a near-zero command gives roughly 157-177 psi at idle in Park, while about 1.0 amp drops it to 35-55 psi. When the module cannot verify the current it is sending, it sets the pressure control code and quits regulating, so line pressure goes to maximum and every shift becomes a bang.

Symptoms on 1993-2002 trucks

How to confirm it before buying

Unplug the internal harness at the case connector and read the EPC across pins C and D: the factory chart wants 3.5-5.2 ohms. Then fit a gauge rated to at least 325 psi and run the scan tool override sweep in Park. If pressure stays high no matter what current you command, the solenoid, its wiring or the module is the problem. If pressure is low at every step, including zero current, look at the pump instead; a new solenoid will not raise it. Our EPC solenoid symptoms guide has the full amperage-to-pressure table, and the low line pressure guide walks through the pump, boost valve and diesel injection pump checks.

Fitment: the 1993 versus 1994 question

This range straddles a running change that matters. ATRA Technical Bulletin 266 documents that 1991-93 units left the factory with a Bosch-built solenoid that has a silver body, and 1994-on units got a Holley-built design with a black body, an enlarged spool valve, an added spring and revised oil channeling. The two are not interchangeable, and ATRA specifically warns that putting the older Bosch unit in a later transmission causes high line pressure. Because the listing runs from 1993, pull your old solenoid and note its color before you order, and compare its connector and body with the photos here or match the 24203101 reference. A 1993 truck whose valve body has already been swapped for a later one needs the later design. If you are unsure, send us your year and VIN. Year-specific alternatives, including the 1994-2003 version, are on the 4L80E parts page.

Install notes

The solenoid sits on the valve body, so this is a pan-off job with the transmission in the truck. Drain, drop the pan, pull the filter, unplug the connector and remove the retainer. Look at the bore before you push the new part in; scoring or heavy varnish there will leak torque signal oil past any new solenoid. Lubricate fresh O-rings with ATF and seat it by hand. These trucks originally took Dexron IIE or III, and Dexron VI is fully back-serviceable for those applications, so refill with Dexron VI and set the level hot. On a 25-year-old transmission, check the case pass-through connector and the brittle insulation on the original 1991-2003 internal wiring harness while the pan is down, because a cracked wire sets the same code as a dead solenoid. Finish with a line pressure reading at idle and at greater throttle in Drive and Reverse.


Specifications

Fits4L80E 1993-02
Part typePressure Control Solenoid
ConditionNew
BrandGM
Reference24203101
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


4L80E Pressure Control Solenoid 1993-02: common questions

My truck is a 1993. Will this solenoid fit?

Possibly, but 1993 is the last year of the silver Bosch design and the change to the black Holley design came with 1994 production. Check the color of the solenoid you remove and compare it to this one, or send us your year and VIN before ordering.

What happens if the wrong design goes in?

ATRA documents that the older Bosch unit installed in a later transmission causes high line pressure, which means harsh shifts. The oil circuit in the valve body changed along with the solenoid.

My 6.5L diesel shifts soft and keeps burning clutches. Is this the fix?

Test before you buy. On 1994-and-later 6.5L trucks a leaking injection pump can make the engine pull at very low pedal, so the module commands low line pressure with a good solenoid. Check line pressure and the pedal position reading first.

Can I use Dexron VI in a 1990s 4L80E?

Yes. Dexron VI is rated as back-serviceable for Dexron III and IIE applications, which covers these trucks.

Should I replace anything else at the same time?

A filter and pan gasket at minimum. On original-harness trucks, inspect the internal harness and case connector, since a cracked wire sets the same pressure control code.


Repair guides for this job

Sources
  1. ATRA — Technical Bulletin #266, 4L80E Updates. Silver Bosch solenoid in 1991-93 units, black Holley design from 1994, and the warning against installing the Bosch unit in later transmissions. atracom.blob.core.windows.net/bulletins/1995/allyear/atb266.pdf
  2. AM General / GM — 4L80-E Transmission Troubleshooting supplement. DTC 73 set conditions, maximum-pressure default, EPC resistance and the amperage-to-line-pressure override table. gear-report.com/wp-content/uploads/2017/03/Supplement_7_4L80E-Transmission_Troubleshooting.pdf
  3. Transmission Digest — Low Line Pressure in 4L80-E in Diesel-Powered Trucks. 6.5L injection pump fault that mimics an EPC problem on 1994-and-later diesel trucks. www.transmissiondigest.com/low-line-pressure-in-4l80-e-in-diesel-powered-trucks/
  4. Pennzoil — ATF DEXRON-VI Technical Data Sheet. Dexron VI back-serviceable for Dexron III and IIE applications. shop.sclubricants.com/pub/media/pds/pennzoil/Pennzoil-ATF-Dexron-VI-Technical-Datasheet.pdf

4L80E Pressure Control Solenoid 1993-02

$90.98
In stock • ships from the USA • 30-day returns

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