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4L80E Transmission Bushing and Seal Driver Set

$63.99
In stock • ships from the USA

Interchangeable disc driver set for seating bushings and bearing races on 4L80E and other transmission rebuilds, sized 18mm to 74mm in 1mm steps.

Fits these transmissions
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30-day returns

About this product

A dedicated 4L80E bushing kit covers the stock sizes, but a builder who also works on 4L60Es, 700R4s, axles and hubs needs something more flexible. This set carries 49 steel discs from 18mm to 74mm in 1mm steps, a quick-connect shaft with a handle, and a fitted case. It is aimed at 4L80E and 4L85E overhauls from Silverado and Sierra 2500 and 3500 pickups, Express and Savana vans and Suburbans, and it handles bushings, bearing races and seals on the rest of the drivetrain too.

Where this set earns its keep on a 4L80E

The 4L80E carries more bushings than most four-speeds because it is really a TH400 with an overdrive section added on the front. The pump, the stator support, the drums, the case and the extension housing all ride on bushings, and the clearance of each one controls how much oil leaks out of the circuits that run through them. Worn bushings are one of the common reasons a high-mileage 4L80E loses pressure. With 1mm steps, you can choose a disc that sits right on the edge of the bushing instead of a socket that only touches part of it. As examples, Sonnax publishes a housing bore of 2.129 in (about 54mm) for the 4L80-E case bushing and 1.244 in (about 31.6mm) for the front stator support bushing; both land inside this set's range.

Signs you are due for bushing and seal work

How to confirm the cause first

Low pressure on a 4L80E can also come from the pressure control solenoid or a worn AFL valve, so diagnose before you buy parts. Our pressure control solenoid guide covers the electrical side, and the Sierra 2500 4L80E problems guide shows how pressure and heat failures build up in a working truck. Once the unit is apart, measure every bushing against its shaft and replace any that are scored, tapered or out of round.

Fitment

This is a universal driver set, so fit is about size, not model year. The listing calls out the GM 4L80E and 4L85E (1991-2009 trucks and vans), plus 4L60E, 700R4 and 4L60 case and stator bushings, and axle bearing races, wheel hub seals and pinion seals on cars and light trucks. If a bushing, race or seal falls between 18mm and 74mm, there is a disc for it. Measure the outside diameter of the part you are installing and choose the disc that is just under it, so the disc follows the part into the bore without binding. For parts that fit only the 4L80E, use the 4L80E parts collection.

Install notes


Specifications

Disc count
Size range
Material
Shaft
Fitment
Included

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


4L80E Transmission Bushing and Seal Driver Set: common questions

Does this set cover every bushing in a 4L80E?

The discs run from 18mm to 74mm in 1mm steps, which covers the common 4L80E bushing sizes. A dedicated 11-piece kit has stepped pilots for each location, while this set trades that for range across many transmissions and axles.

Can I use it under a press?

Yes. The listing notes the discs fit under a shop press for the tighter interference fits, which is the better choice for steel-backed bushings and bearing races.

How do I pick the right disc?

Measure the outside diameter of the bushing, race or seal and pick the disc just smaller than that. It should cover the full edge of the part without being larger than the bore.

Will this work on my 4L60E or 700R4 too?

Yes. The listing calls out 4L60E, 700R4 and 4L60 case and stator bushings, and the same discs handle axle bearing races, hub seals and pinion seals.

What fluid goes back in a rebuilt 4L80E?

Dexron VI ATF. GM specifies DEXRON-VI for the 4L80E in its later owner manuals, and that is what we recommend for a rebuilt unit of any year.


Repair guides for this job

Sources
  1. Sonnax — GM 4L80-E transmission unit page. Published housing bore sizes: 2.129 in for the 34006-SP case bushing and 1.244 in for the 34016-W front stator support bushing. www.sonnax.com/units/457-4l80-e
  2. Sonnax — GM 4L80-E, 4L85-E Sure Cure Kit SC-4L80E Instruction Booklet. Case bushing pressed in from inside the case with the flange seated, and the 1991-1996 output shaft lube hole chamfer note. d2q1ebiag300ih.cloudfront.net/uploads/part/3030/SC-4L80E-IN_G.pdf
  3. General Motors — 2008 Chevrolet Express Owner Manual. DEXRON-VI fluid and 4L80-E capacity for the vans. assets.gm.com/manuals/chevrolet/2008_chevrolet_express_owners.pdf

4L80E Transmission Bushing and Seal Driver Set

$63.99
In stock • ships from the USA • 30-day returns

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