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6HP26 Master Rebuild Kit 2005-11

$447.98
In stock • ships from the USA • qualifies for FREE shipping

6HP26 Master Rebuild Kit 2005-11, new and ready to install. Fits the 6HP26. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

When a 2005-2011 ZF 6HP26 is slipping in more than one gear, the fluid smells burnt, and the pan is full of dark friction paste, solenoids and valve body work alone will not bring it back. That is a full overhaul, and this new master rebuild kit supplies the wear parts for it: friction plates, steel plates, piston seals, sealing rings, O-rings and gaskets, including the pan gasket. It suits the high-torque first-generation six-speed used behind V8 and larger diesel engines in BMW, Jaguar, Land Rover and Audi models, and it carries a 1-year warranty.

What a master rebuild kit covers in a 6HP26

The 6HP26 builds six forward gears from a simple planetary set feeding a Ravigneaux set, the Lepelletier layout ZF uses across the family. Five shift elements do the work: three rotating clutches (A, B and E) and two brakes (C and D), with two of them applied in every gear. Because each clutch pack is used in several gears, one burnt pack affects more than one shift, and debris from it circulates through every other circuit. A master kit renews the frictions and steels in all five packs plus the rubber and Teflon seals that hold apply pressure in each piston and on the rotating shafts. Hard parts such as drums, planets, the pump and bushings are not part of it; those are inspected and replaced as needed.

Symptoms that call for a full rebuild

Confirm it needs a rebuild before you buy

Many 6HP26 complaints are hydraulic, not mechanical. Pull the pan first. Clean fluid with no friction debris points toward the mechatronic, its solenoids or a worn pressure regulator bore, which our ZF6HP pressure control solenoid guide covers. Debris, burnt fluid and ratio codes in several gears point to clutch damage and justify the teardown. Air-checking each clutch circuit with the valve body off shows which packs are leaking. Before committing, read what a ZF6HP rebuild actually costs so you can weigh parts, labor and a replacement unit honestly.

Fitment: 2005-2011 6HP26

This kit is listed for the 6HP26 from 2005 through 2011. That span overlaps the arrival of the second-generation 6HP28, and many BMW, Jaguar and Land Rover V8 models changed to the newer unit inside it. Transmission Digest notes a quick way to tell them apart once the pan is off: first-generation valve bodies have six accumulators, second-generation have seven. Clutch counts, piston seals and separator plates are generation-specific, so check the ID plate on the case before you order. Audi all-wheel-drive versions are marked 6HP26A. If the plate is unreadable, send your year and VIN and we will confirm the kit matches. Other parts for this family are on our ZF 6HP collection page.

Install notes


Specifications

Fits6HP26 2005-11
Part typeMaster Rebuild Kit
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

6HP26 Shift Kit 2004-2007
6HP26 Shift Kit 2004-2007
$117.99

6HP26 Master Rebuild Kit 2005-11: common questions

Does this master kit include the frictions and steels?

Yes. A master kit includes the friction and steel plates for the clutch packs along with the seals, sealing rings, O-rings and gaskets. Hard parts such as drums, bushings, the pump and solenoids are separate.

Will it fit a 6HP28?

No. The 6HP28 is the second-generation design and differs in seals, separator plates and clutch details. This kit is for the first-generation 6HP26. Check the ID plate or send us your VIN to confirm.

What else should I replace during the rebuild?

Bushings, any cracked or worn drum, the solenoid set if it is original, and the plastic pan with its built-in filter. Have the torque converter inspected or replaced, since it holds debris from the old clutches.

Can the transmission be rebuilt without removing it from the car?

No. Replacing frictions and piston seals requires removing the transmission and fully disassembling it on a bench. Only pan, solenoid and valve body work can be done in the vehicle.

What fluid and how much should I plan for?

Use ZF LifeguardFluid 6 or an approved 6HP fluid. A rebuilt dry unit takes considerably more than a pan service, so buy enough for a full fill, then set the level at idle in the specified temperature range.


Repair guides for this job

Sources
  1. Transmission Digest — Talkin' 'Bout My Gen-eration. Identifying ZF6 Generation 1 (six accumulators) versus Generation 2 (seven) before ordering generation-specific parts. www.transmissiondigest.com/talkin-bout-my-gen-eration/
  2. Jaguar Land Rover via NHTSA — Technical Bulletin JTB00305NAS1. 6HP26 and 6HP28 MIL with DTCs P0729-P0735, P0783 and P2702-P2704 caused by degradation of the lead-free bush. static.nhtsa.gov/odi/tsbs/2015/SB-10096568-1020.pdf
  3. GEARS Magazine (ATRA) — Tracking Down the ZF6HP21 E Clutch Failure. E clutch drum crack and feed tube checks, air testing and pump inspection on the ZF6 family. gearsmagazine.com/magazine/tracking-down-the-zf6hp21-e-clutch-failure/
  4. Transmission Digest — To 6HP or Not to 6HP, Is That a Question?. The Lepelletier gear train layout used throughout the ZF 6HP family. www.transmissiondigest.com/to-6hp-or-not-to-6hp-is-that-a-question/

6HP26 Master Rebuild Kit 2005-11

$447.98
In stock • ships from the USA • FREE shipping • 30-day returns

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