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6R140 Clutch Module 2011

$546.99
In stock • ships from the USA • qualifies for FREE shipping

6R140 Clutch Module 2011, new and ready to install. Fits the 6R140. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

A Super Duty that flares between gears, slips when pulling a trailer, or comes back with burned, black fluid usually needs new frictions, and this pack has every friction plate a 6R140 rebuild calls for. It is the Raybestos RCP96-253 friction clutch pack module for the Ford 6R140 in early F-250 and F-350 Super Duty trucks, gas or 6.7L Power Stroke diesel. Raybestos catalogs it for 2011-2014; the listing says 2011 and on, so read the fitment section before ordering for a 2015 or later truck.

What the friction module does in a 6R140

The 6R140 makes its six forward gears and reverse by applying two clutches at a time. The forward clutch holds 1st through 4th, the intermediate clutch works in 2nd and 6th, the direct clutch in 3rd, 5th and reverse, the 4-5-6 overdrive clutch in the top three gears, and the low/reverse clutch in reverse and manual low. Because one clutch must release exactly as the next one applies, worn or glazed frictions show up quickly as flare, slip and harsh or soft shifts. This module replaces all of them at once with Raybestos high energy material: 5 waved, segmented low/reverse plates, 7 segmented overdrive plates, 10 direct and intermediate plates, and 5 waved forward plates. Steel plates are not part of this module.

Symptoms of worn 6R140 frictions

How to confirm the clutches are the problem

Not every bad shift is a friction problem; solenoids, a sticking 1-2-3-4 control valve, internal harness splices and low line pressure can all mimic slipping clutches. Log commanded versus actual gear ratio and solenoid pressure through a road test, and pull the pan to check for friction material. Our 6R140 3-4 clutch failure guide covers that road test and the overdrive clutch failure pattern in detail.

Fitment

Raybestos lists RCP96-253 for the 2011-2014 6R140 in both gas and diesel trucks. In 2015 Ford changed the intermediate and low/reverse frictions, and later trucks take a different plate count and thickness, so a 2015-2019 truck should use the 6R140 clutch module for 2015-2019 instead. Steel plates also differ by engine in the early trucks, since diesels use a separate direct clutch steel. Count the plates in each pack you remove, and send us your year and VIN if you are unsure. See all of our parts for this transmission on the 6R140 parts page.

Install notes


Specifications

Fits6R140 2011
Part typeClutch Module
ConditionNew
BrandRaybestos
ReferenceF250
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

6R140 Overhaul Kit 2010
6R140 Overhaul Kit 2010
$277.99
6R140 Clutch Drum 2011-21
6R140 Clutch Drum 2011-21
$64.99
6R140 Shift Kit
6R140 Shift Kit
$214.99

6R140 Clutch Module 2011: common questions

Does this friction module fit a 2015 or newer 6R140?

Raybestos catalogs RCP96-253 for 2011-2014. Ford changed the intermediate and low/reverse frictions for 2015, so later trucks need a 2015-on friction set.

Are steel plates included?

No. This module contains the friction plates only: 5 low/reverse, 7 overdrive, 10 direct/intermediate and 5 forward. Reuse good steels or buy a matching steel module.

Does it work on both gas and diesel trucks?

Yes, Raybestos lists it for 2011-2014 6R140 gas and diesel applications. The steel plates differ between gas and diesel, so match those separately.

What else should I replace with the frictions?

Replace the seals and gaskets with an overhaul or master rebuild kit, plus the filter. Inspect the drums, pistons and the input shaft weld while the unit is apart.

Do I have to reset adaptives after installing new clutches?

Yes. Clear the transmission adaptive tables with a scan tool and drive through repeated upshifts so the computer relearns clutch fill on the new frictions.


Repair guides for this job

Sources
  1. Raybestos Powertrain — 6R140 Transmission Rebuild Kit Parts. RCP96-253 contents and 2011-2014 coverage, 2015-on friction changes and steel modules by engine. www.raybestospowertrain.com/transmission/6r140
  2. GEARS Magazine (ATRA) — Problems and Fixes! Revisiting the 6R140 Transmission. Incorrect factory clutch clearance reference, input shaft spin weld failure and input assembly weight. gearsmagazine.com/magazine/problems-and-fixes-revisiting-the-6r140-transmission/
  3. Google Patents — US 9074640 B1, Squawk Reducing Clutch Hub Assembly. The 6R140 3-4 upshift squawk tied to the overdrive clutch hub. patents.google.com/patent/US9074640

6R140 Clutch Module 2011

$546.99
In stock • ships from the USA • FREE shipping • 30-day returns

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