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6R80 Banner Rebuild Kit

$446.99
In stock • ships from the USA • qualifies for FREE shipping

6R80 Banner Rebuild Kit, new and ready to install. Fits the 6R80. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

When a 6R80 in an F-150, Expedition, Navigator, Mustang or Explorer starts slipping on the upshift, flaring when it pulls a trailer, or taking a second to grab Reverse, the clutch packs and seals are usually done. This is a new Toledo Trans-Kit banner kit, reference T49004F, which packages the overhaul seals and gaskets together with friction clutch plates. It is the middle-ground buy for a 6R80 rebuild: more complete than a bare overhaul set, less money than a master kit with steels.

What the banner kit renews in a 6R80

Inside the 6R80, six forward gears come from a Lepelletier planetary set controlled by five multi-plate clutches. A, B and E drive members of the gearset; C and D hold members to the case as brakes. Every one of those packs is applied by oil pressure behind a sealed piston, and every circuit that feeds it is sealed by rings. When the frictions glaze or the seals harden, the piston cannot clamp the pack hard enough and the unit slips. A banner kit replaces both halves of that problem at once: new friction material, new piston seals, sealing rings and gaskets.

Symptoms that call for this kit

Not every bad shift on a 6R80 is worn clutches. Ford recalled 2011-2013 F-150s for an unintended downshift to first tied to the lead frame and output speed sensor circuit, and Ford bulletin 13-6-8 covers units that launch in fifth with the speedometer reading zero. Those are electrical faults, and Ford extended lead frame coverage on many trucks. Check open recalls on your VIN before you pull the transmission.

How to confirm it before you buy

Scan for codes, then road test while watching commanded gear against actual gear ratio. If the ratio slips while the speed sensor signals stay clean, the problem is mechanical and this kit applies. If sensor signals drop out or the unit jumps gears, read our 6R80 common problems guide first. F-150 owners should also go through the F-150 shift problems guide, which sorts bad shifts by cause.

Fitment

This listing is for the Ford 6R80 under kit number T49004F; it does not narrow the years. The 6R80 ran in 2009-2017 F-150s plus Expedition, Navigator, Mustang and Explorer models. Be aware that 2011 brought a one-way clutch on the rear planetary along with changes to the case, the C and D support and the rear planetary, and that clutch-pack plate counts vary with torque rating. Count the plates in each pack as you take it apart and compare them to the kit, or send us your year and VIN and we will confirm. Everything else for this unit is on the 6R80 parts page.

Install notes

If you would rather renew the steels too, compare the 2009-2014 6R80 master rebuild kit.


Specifications

Fits6R80
Part typeBanner Rebuild Kit
ConditionNew
BrandOEM
ReferenceT49004F
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

6R60 Shift Kit 2015-2019
6R60 Shift Kit 2015-2019
$118.88
6R75 Pump 2009-2014
6R75 Pump 2009-2014
$139.99
6R75 Clutch Drum
6R75 Clutch Drum
$69.99

6R80 Banner Rebuild Kit: common questions

What is in the T49004F banner kit?

It is a rebuild kit with friction clutch plates: the overhaul gaskets, seals and rings plus frictions. Steels, filter and fluid are not listed as included, so plan on those separately if yours need them.

Does it fit my 2012 F-150?

The kit is listed for the 6R80. Because the 2011 update changed the rear planetary and C and D support, count your plates at teardown and compare them to the kit, or send us your year and VIN to confirm before you order.

My truck drops into first gear at speed. Will this kit fix it?

Likely not. That is a recalled lead frame and output speed sensor fault on many 2011-2014 F-150s. Check your VIN for open recalls first.

What fluid does a 6R80 use after a rebuild?

Mercon LV, with no supplemental additives, per Ford's Motorcraft fluid chart.

Banner kit or master kit, which should I buy?

Buy this banner kit if your steels are flat and clean. If they are heat-marked or you want every plate new, a master kit adds the steel set.


Repair guides for this job

Sources
  1. GEARS Magazine (ATRA) — Updates to the Ford 6R80. Backs the A, B, E driving and C, D brake clutch layout, the Lepelletier geartrain and the 2011 one-way clutch with case, C and D support and rear planetary changes. gearsmagazine.com/magazine/updates-to-the-ford-6r80/
  2. NHTSA / Ford Motor Company — Part 573 Safety Recall Report 19V-075. Backs the 2011-2013 F-150 unintended downshift to first caused by output speed sensor and lead frame circuit faults. static.nhtsa.gov/odi/rcl/2019/RCLRPT-19V075-8473.PDF
  3. Ford Motor Company — Technical Service Bulletin 13-6-8, 6R80 Transmission High Gear Engagement From A Stop. Backs the fifth-gear launch with zero speedometer on 6R80 vehicles. static.nhtsa.gov/odi/tsbs/2013/SB-10053419-7635.pdf
  4. Ford Customer Service Division — Motorcraft Automatic Transmission Fluid Chart. Backs Mercon LV for the 6R80 and the warning against supplemental additives. www.fcsdchemicalsandlubricants.com/quickref/atf2US.pdf

6R80 Banner Rebuild Kit

$446.99
In stock • ships from the USA • FREE shipping • 30-day returns

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