FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Rebuild Kits / TH400 Master Rebuild Kit 1965-98
Rebuild Kits

TH400 Master Rebuild Kit 1965-98

$274.77
In stock • ships from the USA • qualifies for FREE shipping

TH400 Master Rebuild Kit 1965-98, new and ready to install. Fits the TH400. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

This is the TH400 kit for builders who want more than stock paper in the clutch packs. It pairs a complete Alto professional overhaul kit with Alto Red Eagle frictions and Kolene-treated steel plates, and it fits Turbo 400s from 1965 on, from big-block muscle cars and Chevy and GMC trucks to motorhomes and street-strip builds. If your 400 slips and flares under load, burns up its direct clutch, or is coming out of a car that now makes more power than it did, this kit renews every friction surface and seal in one order.

What comes in the kit

Bands, bushings, a filter and a modulator are not part of this kit, so measure and inspect those during teardown and order what you need.

Why Red Eagle and Kolene matter in a TH400

Alto builds Red Eagle lining with a dual saturation process, first in phenolic resin and then in a silicate, which gives it a high friction coefficient and better heat resistance than standard paper. In a TH400 that means the forward, direct and intermediate clutches lock up faster and spend less time slipping on each shift, so they make less heat. The steels are Kolene treated, a salt bath nitriding process that Alto says raises wear and fatigue resistance and helps the plates resist hot spots and warping. Together they suit a 400 that sees towing, high stall converters or a lot of throttle.

Symptoms that call for this kit

Confirm the problem first

Low fluid, a leaking modulator or a misadjusted kickdown switch can mimic worn clutches, so rule those out and do a line pressure test. The TH400 valve body testing guide shows how to separate a valve body fault from a clutch failure. If budget is the deciding factor, our TH400 rebuild cost breakdown shows where the money goes in a typical job.

Fitment

The kit is made for TH400 units from 1965 onward and covers GM cars, light and medium duty trucks, vans and motorhomes that use the Turbo 400. Clutch counts differ between car, truck and racing builds, and some performance drums take extra plates, so count your packs at teardown against the kit before you start, and send us the year, vehicle and VIN if you want us to check first. All of our parts for this transmission are on the TH400 page.

Install notes

If the forward or direct drum shows heat damage, replace it with a TH400 clutch drum rather than resurfacing it, and check the TH400 sprag clutch for rollover. The TH400 wear points guide covers the hard-part upgrades worth making on a high-power build.


Specifications

FitsTH400 1965-98
Part typeMaster Rebuild Kit
ConditionNew
BrandAlto
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

TH400 Shift Kit 1965
TH400 Shift Kit 1965
$72.99

TH400 Master Rebuild Kit 1965-98: common questions

Does this kit include bands, bushings or a filter?

No. It contains the Red Eagle frictions, Kolene steels and the full Alto overhaul kit of gaskets and seals. Bands, bushings, filter and modulator are bought separately after you inspect the old parts.

Is Red Eagle too aggressive for a daily driver?

Red Eagle is Alto's go-to material for performance use, but it works in a street-driven TH400 as long as clutch clearances are set correctly. It shortens lock-up time and reduces heat in the clutch packs.

Will it fit a TH400 from a truck or motorhome?

It is made for 1965-on TH400 units. Heavy-duty units can use different clutch counts, so count your packs at teardown or send us the year, vehicle and VIN first.

What are Kolene steels?

They are steel reaction plates treated in a salt bath nitriding process. The treatment hardens the surface so the plates resist wear, hot spots and warping better than untreated steels.

What fluid does a rebuilt TH400 use?

Dexron ATF. Plan on about 10 to 11 quarts for a dry unit with an empty converter, plus whatever the cooler and lines hold, then set the level hot on the dipstick.


Repair guides for this job

Sources
  1. Alto Products Corp. — Hi-Performance friction and steel products. Alto's description of Red Eagle dual-saturation friction lining and its Kolene salt bath nitrided steel plates. www.altousa.com/page/hi_performance/
  2. Sonnax — Playing with Transmissions: Setting Total Endplay to Prevent TH400 Gear Train Failure. The four TH400 endplay checks and the .007-.019 in. rear endplay range set by the selective washer. www.sonnax.com/tech_resources/237-playing-with-transmissions-setting-total-endplay-to-prevent-th400-gear-train-failure
  3. Sonnax — TH400 transmission overview. How the low roller clutch holds the reaction carrier in first gear and how roller and direct drum failures show up under high torque. www.sonnax.com/th400

TH400 Master Rebuild Kit 1965-98

$274.77
In stock • ships from the USA • FREE shipping • 30-day returns

Related products
TH400 Clutch Drum 1964-98
Hard Parts
TH400 Clutch Drum 1964-98
TH400
$81.99
View
TH400 Sprag Clutch
Hard Parts
TH400 Sprag Clutch
TH400
$109.54
View
TH400 Input Drum
Hard Parts
TH400 Input Drum
TH400
$83.99
View
TransGo 400-1-2 TH400 Shift Kit with Manual Hold
Rebuild Kits
TransGo 400-1-2 TH400 Shift Kit with Manual Hold
TH400
$126.99
View