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4L80E Overhaul Kit 1991-2013

$97.99
In stock • ships from the USA

4L80E Overhaul Kit 1991-2013, new and ready to install. Fits the 4L80E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

For a budget reseal of any 4L80E built from 1991 through 2013, this kit carries manufacturer numbers 34002EX and KP34900E and supplies the gasket set, sealing rings, O-rings and lip seals in one box. It suits a Chevy or GMC 2500 or 3500, a Suburban 2500, an Express or Savana van or a Hummer H1 whose transmission drips on the driveway, slips once it is hot, or has a clutch pack you just replaced and now needs fresh rubber around it. It is also a sensible spare to keep on the shelf if you work on these heavy-duty units, or the TH400 they grew out of, more than once.

What this overhaul kit does in a 4L80E

The 4L80E holds gears with four clutch packs and two bands, and every one of them depends on pressure staying where the valve body sends it. Gaskets seal the valve body, spacer plate, pump and case halves; sealing rings carry fluid from stationary parts into rotating drums; lip seals and O-rings let each piston build force against its plates. A tired seal turns into a leak path, and the clutch it feeds slips even when the plates are fine. This kit replaces that sealing layer. It does not include frictions, steels, bushings or a filter.

Symptoms on a high-mileage 4L80E

How to confirm it is a seal problem

Sonnax explains that GM's slip code 1870 on the 4L80E sets when the computer sees too much slip between engine speed and transmission speed for several seconds. Worn seals can cause that, but so can a torque converter clutch or a pressure command fault. On 1994-up 6.5 diesel trucks, Transmission Digest points out that the accelerator pedal sensor is the main input for transmission line pressure, so a bad pedal sensor can cause low pressure and slipping with healthy seals. Work through those checks with the 4L80E Silverado 2500 shift problems guide, then gauge line pressure in every range. Correct pressure at the tap but slipping in one range means the leak is past the valve body, which is where these seals live.

Fitment

The listing covers the 4L80E from 1991 to 2013. Over those years GM changed the pressure control solenoid, shift solenoids, harness connector and speed sensor arrangement for 1994, according to ATRA, and Sonnax shows the valve body changed again for 1997. A kit that spans the whole run therefore includes some seals your unit will not use, including drum lip seals that suit one design and not the other. Compare each new piece to the one you removed before installing it. If you would like us to verify the match, send the year and VIN. Other parts for your year are on our 4L80E parts page.

Install notes


Specifications

Fits4L80E 1991-2013
Part typeOverhaul Kit
ConditionNew
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4L80E Shift Kit
4L80E Shift Kit
$111.99

4L80E Overhaul Kit 1991-2013: common questions

Which years of 4L80E does this kit fit?

The listing covers 1991 through 2013. Because the design changed in 1994 and again in 1997, some seals in the box will be extras for your unit; match each one to the part you removed.

What part numbers are on this kit?

It carries manufacturer numbers 34002EX and KP34900E.

Does it come with clutches or a filter?

No. It is a gasket, sealing ring, O-ring and lip seal kit. Clutches, steels, bushings and the filter are separate.

Can I fix a 1870 slip code with this kit?

Only when the slip comes from leaking seals. Sonnax notes 1870 means the computer detected too much slip, so check the converter clutch, pressure control and, on 6.5 diesels, the pedal sensor before rebuilding.

What is the normal operating temperature for a 4L80E?

GM's 2006 Silverado owner manual gives about 180 to 200 F as normal. Running hotter for long periods ages the seals this kit replaces.


Repair guides for this job

Sources
  1. Transmission Digest — Low Line Pressure in 4L80-E in Diesel-Powered Trucks. On 1994-up 6.5L diesel trucks the accelerator pedal sensor is the main input for transmission line pressure, so a faulty sensor causes low line pressure. www.transmissiondigest.com/low-line-pressure-in-4l80-e-in-diesel-powered-trucks/
  2. ATRA — Technical Bulletin #266: 4L80E Updates. 1994 changes to the pressure control solenoid, shift solenoids, harness connector and speed sensor arrangement. atracom.blob.core.windows.net/bulletins/1995/allyear/atb266.pdf
  3. Sonnax — Beyond 1870: GM Converter Codes P0741, P0742 and 1887. Defines 1870 as transmission component slipping on the 4L80-E and the slip conditions that set it. www.sonnax.com/tech_resources/120-beyond-1870-gm-converter-codes-p0741-p0742-and-1887
  4. General Motors — 2006 Chevrolet Silverado Owner Manual. Normal transmission operating temperature of about 180 to 200 F on the transmission temperature gauge. assets.gm.com/manuals/chevrolet/2006_chevrolet_silverado_owners.pdf

4L80E Overhaul Kit 1991-2013

$97.99
In stock • ships from the USA • 30-day returns

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