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5R55W Pressure Control Solenoid

$195.98
In stock • ships from the USA • qualifies for FREE shipping

5R55W Pressure Control Solenoid, new other (see details) and ready to install. Fits the 5R55W. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

A 2002-2010 Explorer or Mountaineer that clunks into Drive, waits two or three seconds before Reverse catches, or flares into fourth is the classic 5R55W complaint, and a search for a pressure control solenoid usually follows. On this transmission the pressure control solenoids are not sold as separate pieces. They live inside the solenoid pack, the block bolted to the bottom of the valve body, and this listing is that pack: an original Ford unit marked 9L2Z-7G391-AA and 4L2P-7G391-AA, pulled from a working transmission and tested one solenoid at a time before it ships.

What the pressure control solenoids do in a 5R55W

Transmission Digest's breakdown of this unit explains it well. In Park, Reverse, Neutral and Drive the four on/off shift solenoids stay in the same state, so the feel of every engagement from a stop is decided only by the three variable force solenoids, PCA, PCB and PCC. When you select Drive, the PCM uses PCB to hold the forward engagement control valve so full line pressure cannot slam the forward clutch, then reduces PCA current so its pressure climbs and the forward clutch applies smoothly. Reverse is handled the same way, with PCB and PCC working the direct clutch. Lower current means higher pressure on these solenoids, so one that sticks, or a connector that loses contact, can show up as anything from a bang into gear to a long delay.

Symptoms on an Explorer or Mountaineer

How to confirm before you buy

Do not assume the pack is guilty just because engagement is bad. GEARS Magazine documented a 2006 Explorer with severe delayed forward engagement when warm whose solenoid and sensor readings were normal; the damage turned out to be in the forward clutch. Check the fluid condition and pan debris, inspect the internal harness and case connector, and compare commanded solenoid current with what the truck actually does on a scan tool. Slipping with P0735 points to servo pin bore wear rather than the pack. Our 5R55W Explorer shift problems guide and the servo pin bore wear guide cover both checks.

Fitment

The 5R55W went into the four-door Explorer and Mountaineer starting with the 2002 redesign. Sonnax notes it gave way to the closely related 5R55S in those trucks around 2004-2005, and both use this solenoid assembly. What matters most is the pack design. ATRA's seminar material puts 2002-2003 W and S units on the early 1L2Z-7G391-AG pack and 2004-on units on the later design, which Ford updated to 9L2Z-7G391-A and now recommends exclusively for those years. The two designs are not equal: ATRA measured a 4 psi difference in PCA output at 0.6 amp, which works out to about 30 psi of mainline pressure. That makes this pack the straightforward choice for 2004-2010, while a 2002 or 2003 owner should read the number on the old pack and send it with the VIN first. It is not the part for a Ranger or a 1997-2001 Explorer with the 5R55E, which uses separate solenoids. The full 5R55 parts page has the rest of this family.

Install notes


Specifications

Fits5R55W
Part typePressure Control Solenoid
ConditionNew Other (See Details)
BrandOEM
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

5R55S Solenoid Kit
5R55S Solenoid Kit
$69.99
5R44E Valve Body
5R44E Valve Body
$104.98

5R55W Pressure Control Solenoid: common questions

Can I replace only the EPC solenoid on my Explorer?

No. On the 5R55W the pressure control solenoids are part of the solenoid pack, along with the shift and converter clutch solenoids. The whole pack is the replacement part.

Will this fix a delay going into Reverse?

It will if a sticking PCB or PCC solenoid is the cause. Sonnax also documents a stuck low/reverse servo control valve as a cause of delayed Reverse, so that valve is worth checking at the same time.

I have a 2003 Explorer. Is this the right pack?

Maybe not. ATRA lists 2002-2003 units on the early 1L2Z-7G391-AG pack, and putting the wrong design in can cause a 2-3 flare. Send us the number from your old pack and your VIN before ordering.

Is it a new part?

It is an original Ford pack removed from a working transmission and function-tested before shipping. It is not a new-in-box part.

What fluid does the 5R55W use and how do I check it?

Mercon V. The level is set hot at the T30 Torx fill and level plug on the side of the case, and a fill adapter makes refilling from below much easier.

Do I need a relearn after installing it?

Yes. Clear the codes, reset the adaptive memory, and drive through every gear with a series of stops and starts so the PCM relearns engagement and shift pressure.


Repair guides for this job

Sources
  1. Transmission Digest — Understanding the 5R55S/W Initial Engagements. Four shift solenoids holding the same state in P, R, N and D, the PCA, PCB and PCC roles in forward and reverse engagement, and lower current producing higher pressure. www.transmissiondigest.com/understanding-the-5r55s-w-initial-engagements/
  2. ATRA — 2013 Technical Seminar: Ford 5R55W/S Erratic Transmission Operation. Early and late solenoid pack applications by year and the 4 psi PCA difference at 0.6 A equal to about 30 psi of mainline. atracom.blob.core.windows.net/manuals/individual/2013/2013-112.pdf
  3. GEARS Magazine (ATRA) — Going Nowhere Fast: 5R55W Delayed Forward Engagement. 2006 Explorer case with normal solenoid and sensor readings where the forward clutch was the actual failure. gearsmagazine.com/magazine/going-nowhere-fast-5r55w-delayed-forward-engagement/
  4. Ford Motor Company service information — 2002 Automatic Transmissions Servicing - Explorer and Mountaineer. Eight solenoid body bolts, 71 lb-in (8 Nm) torque and sequence, and the overtorque caution. txnj.net/Explorer/Transmission/5R55W-S_SERVICING.pdf

5R55W Pressure Control Solenoid

$195.98
In stock • ships from the USA • FREE shipping • 30-day returns

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