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6R80 Clutch Module 2008

$149.57
In stock • ships from the USA • qualifies for FREE shipping

6R80 Clutch Module 2008, new and ready to install. Fits the 6R80. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

This is a boxed Exedy friction kit, reference EFK291, listed for 2008 Ford six-speeds. Exedy catalogs the EFK291 family for the 6R80 used in the F-150 and Mustang, and this kit is the stock-replacement set rather than one of the HP-suffixed stage kits. It is made in Roanoke, Virginia and contains 28 frictions: 12 for the A forward and D low/reverse packs, 10 for the B direct and C intermediate packs, and 6 smaller plates for the E overdrive pack. Buyers land here when a high-mileage truck has started slipping when hot, flaring between gears under a trailer, or setting gear ratio codes that a fluid change did not clear. If the transmission is coming apart anyway, a fresh set of frictions is the core of the rebuild.

How the frictions work in a 6R80

Ford's 6R80 makes six speeds with two clutch packs applied in every gear. GEARS Magazine lays out the three rotating packs as the forward clutch (A), the direct clutch (B) and the overdrive clutch (E); the C and D packs are brakes. Third gear, for example, is A plus B, which is also the hydraulic failsafe gear the transmission falls back to when the PCM loses control, and fifth uses B plus E. Because each shift is an exchange between an off-going pack and an on-coming pack, a friction set with lost lining thickness shows up shift by shift rather than as a general weakness. The EFK291 replaces the lined plates in all five packs at once so the whole unit starts over with matched friction material.

Symptoms that point to the frictions

Rule out the cheaper fixes first

A large share of 6R80 complaints are electrical. Ford's recalls and bulletins for this transmission mostly involve the molded lead frame and its speed sensor signals, which cause sudden downshifts, fifth-gear starts and limp mode with no worn clutch at all. Scan for codes first and read our 6R80 common problems guide for the recall and build-date list, then the F-150 shift problems guide to separate an electrical fault from a slipping pack. On the mechanical side, Transmission Digest describes a 2014 Expedition 6R80 that slipped in fifth with only lightly burned E clutch plates; the real cause was a cracked E piston that leaked apply pressure, found on the third teardown. Inspect the pistons when you have the drums apart, not just the plates.

Fitment for the 2008-listed kit

The listing shows 2008. Ford did not sell a 6R80 in the US until the 2009 F-150, so in 2008 terms this kit relates to the 6R family as a whole, and the Exedy box itself is labeled for 6R80 use. Plate counts and thickness changed between early and late units, and the 2011 6R80 added a one-way clutch that altered how the low pack works. Lay each old pack next to the kit, compare counts and thickness drum by drum, check the build date on the case tag, and send us your year, model and VIN if you want the fit confirmed before it ships. The full family lineup is on the 6R80 collection page.

Install notes


Specifications

Fits6R80 2008
Part typeClutch Module
ConditionNew
BrandOEM
ReferenceEFK291
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

6R80 Clutch Drum 2008
6R80 Clutch Drum 2008
$97.99
6R80 Shift Kit 2015-2019
6R80 Shift Kit 2015-2019
$118.99

6R80 Clutch Module 2008: common questions

Is this the Exedy Stage 1 or Stage 2 performance kit?

No. The package is marked EFK291, the base friction kit. Exedy's performance versions carry HP1 or HP2 suffixes and are sold as separate products.

Does the EFK291 include steel plates?

No. It is 28 frictions only: 12 A/D, 10 B/C and 6 E plates. Reuse steels that are flat and clean, and replace any that are blued, warped or scored.

My F-150 is slipping. Should I start with frictions?

Start with codes and a scan tool. Many 6R80 shift complaints come from the lead frame and speed sensors, which Ford addressed through recalls and bulletins. Frictions are the fix once the electrical side checks good and the unit shows real slip.

What fluid should I use with new frictions?

Mercon LV, both for soaking the plates and for filling the transmission. Avoid aftermarket friction additives.

Do I need to relearn the transmission after replacing the frictions?

Yes. Clear the adaptive shift tables with a scan tool and drive the truck through several full shift cycles so the PCM can learn the new clutch fill times.


Repair guides for this job

Sources
  1. GEARS Magazine (ATRA) — Controlling the 6R80, Lance Wiggins, July 2015. Identifies the forward (A), direct (B) and overdrive (E) clutches, the 3rd and 5th gear failsafe states, and the case ID tag with part number and build date. atracom.blob.core.windows.net/gears/2015/2015-07/2015_7_4.pdf
  2. Transmission Digest (ATSG) — Transmission slipping in fifth gear: An elusive cause of a common problem, December 2022. 2014 Expedition 6R80 case with burned E clutch plates and a cracked piston found only on the third teardown. www.transmissiondigest.com/transmission-slipping-in-fifth-gear-an-elusive-cause-of-a-common-problem/
  3. NHTSA / Ford Motor Company — Customer Satisfaction Program 19N01, Transmission Molded Leadframe Extended Coverage, April 2019. Ford extended lead frame coverage for F-150, Expedition and Navigator 6R80 units, the electrical fault to rule out before blaming the clutches. static.nhtsa.gov/odi/tsbs/2019/MC-10159510-0001.pdf

6R80 Clutch Module 2008

$149.57
In stock • ships from the USA • FREE shipping • 30-day returns

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