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1996 4L80E Master Kit Builder
Build your own 1996 4L80E rebuild kit. Every part below is checked to fit a 1996 4L80E, so the valve body, solenoids and kits match your year. Most parts come in two choices: Regular (direct replacement) or Upgrade (heavy-duty or performance). Pick only what your job needs and skip the rest.
1 Tick the parts you need2 Your total updates at the bottom3 Click Add selected to cart and check out once
Rebuild and Overhaul Kits
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Sprags and Roller Clutches
1996 4L80E year notes for techs
- Valve body (1992-1996): Early-generation VB with temp sensor in internal wire harness (Sonnax reman GM027 '92-'96). (source)
- Internal harness (1994-2003): Rostra 350-0032 / GM 24222798 internal harness (temp sensor in harness); fits 1994-2003 natively and 1991-1993 only if the external connector is updated. (source)
- Pump (1991-1996): Pump body casting 8678778 (narrow bushing); pump cover for front-cooler-return case. (source)
- Drums and shells (1991-1996): Original gear train: non-center-lube center support, first-design sun gear shaft (long bushing journal), 1991-98 type carriers with .710 in pinions; 16-element intermediate sprag (forum). (source)
- Clutches (1996-1998): Same counts (RGPZ-010 '96-on: 3 overrun, 4 fourth, 4 intermediate, 10 forward/direct) (source)
- Band (1996-1998): Low/Reverse servo redesigned (Sonnax '96-later piston 34914-02 and spacer kit 34528-01K). (source)
- Pan and filter (1991-1996): Shallow-style filter: ACDelco 8684221 / WIX 58917 / Baldwin 18007 (1991-96 trucks and vans). (source)
- Case (1991-1996): Case type 1: both cooler lines at front of case side by side; cooler hole drilled through to pump cooler return passage. 1991-1993 4WD has OSS in case reading exciter ring on output carrier; 1994+ 4WD has OSS moved to transfer... (source)