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4L60E Rebuild Kit with Frictions, Steels and Band, 1997-2003

$230.99
In stock • ships from the USA • qualifies for FREE shipping

Rebuild kit for 1997-2003 GM 4L60E trucks and SUVs with frictions, steels, 2-4 band, filter, gaskets and seals to overhaul a slipping unit.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

A 1997-2003 4L60E that flares between 1st and 2nd, slips into 4th, or sits in Drive without pulling has usually worn out its clutch plates or its 2-4 band, and on a high-mileage truck it is often both. This kit packages the parts that take that wear: friction plates, steel plates, a new 2-4 band, a filter, the pan gasket, oil seals, gaskets and O-rings. It is a good fit for the builder who wants fresh friction surfaces and fresh steels without paying for pistons and hard parts the unit may not need.

What this kit replaces in a 1997-2003 4L60E

Every gear in the 4L60E comes from holding or driving part of the planetary gear train. The forward, 3-4, overrun and reverse input clutches do that with alternating friction and steel plates squeezed by a piston, while 2nd and 4th rely on the 2-4 band wrapping the reverse input drum when the servo applies. Frictions glaze and lose lining, but steels wear too: they take a heat set, warp or turn blue, and a bad steel will slip a brand-new friction. Including a full set of steels is the main thing that separates this kit from a frictions-only overhaul. The new band matters because a glazed band is a common cause of a 1-2 or 3-4 flare that a clutch job alone will not cure.

Symptoms this kit addresses

How to confirm what failed

Drive it and note which shifts slip. Band problems show up in 2nd and 4th, the gears the 2-4 band holds, while forward clutch wear shows up as a lazy engagement and slipping in every forward gear. On the bench, measure servo apply pin travel; Sonnax gives roughly 0.075-0.125 in as the target, and the factory procedure uses a dedicated gauge to select the right pin. Our 2-4 band and servo guide covers pin selection and the servo upgrade many builders add. For the overrun clutch, which causes no-engine-braking complaints, see our overrun clutch guide.

Fitment

Listed for the 1997-2003 GM 4L60E: 1999-2003 Silverado and Sierra 1500; 1997-2003 Tahoe, Suburban 1500, Blazer, S10, Jimmy, Sonoma, Astro, Safari, Express and Savana 1500; 2002-2003 Trailblazer and Envoy; 1999-2003 Escalade, 2002-2003 Escalade EXT and 2003 Escalade ESV; and 1997-2002 Camaro and Firebird. The 4L65E and 4L70E share the general clutch and band layout, but plate counts differ, so check your unit and year before ordering. When in doubt, send us the year and VIN. More parts for this transmission are on the 4L60E shop page.

Install notes

The kit weighs about 10.4 lb. See the 4L60E rebuild tools guide before you start the teardown.


Specifications

TypeTransmission rebuild kit
FitsGM 4L60E, 1997-2003
IncludesFrictions, steels, 2-4 band, filter, pan gasket, oil seals, gaskets, O-rings
Weight10.41 lb
Does not includePistons, drums, sun shell, bushings

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.

4L60E Shift Kit
4L60E Shift Kit
$69.99
4L60E Input Drum 1992
4L60E Input Drum 1992
$83.99

4L60E Rebuild Kit with Frictions, Steels and Band, 1997-2003: common questions

Does this kit include pistons or bushings?

No. It includes frictions, steels, a 2-4 band, filter, pan gasket, oil seals, gaskets and O-rings. Pistons, drums, the sun shell and bushings are not included, so inspect them during teardown.

Will it fit a 2001 Silverado 1500?

Yes, the 1999-2003 Silverado 1500 is on the listed fitment. Confirm the case tag reads 4L60E, or send us the year and VIN for a check.

Why replace the steels if they look fine?

Steels take a heat set and can warp or glaze even when they look usable. A worn steel will slip a new friction, so a full set of steels gives the new clutches a fair start.

My truck flares on the 1-2 shift. Is this the right kit?

A 1-2 flare often comes from a glazed 2-4 band or weak servo apply, and this kit includes a new band. Check servo pin travel and the servo seals during the rebuild as well.

What fluid does it take?

Dexron VI ATF. Soak the frictions before assembly, flush the cooler, and check the level hot at idle in Park after the test drive.


Repair guides for this job

Sources
  1. GM Service Procedure — 4L60-E Overhaul Procedures. Factory overhaul sequence including the J 33037 band apply pin check and the 0.005-0.036 in transmission end play specification. sc29014ce9d76a5d9.jimcontent.com/download/version/1508177898/module/11725596826/name/4L60-E%20Overhaul.pdf
  2. Sonnax — Building the Killer 4L60E: Top Tips for Optimizing Your Transmission Upgrades. Reference for 0.075-0.125 in 2-4 servo travel, the warning against shimming the servo, and the caution against fitting a wider band to a used drum. www.sonnax.com/tech_resources/293-building-the-killer-4l60e-top-tips-for-optimizing-your-transmission-upgrades
  3. Transmission Digest — All Work and No Play: Setting Endplay to Prevent 4L60/E Gear Train Failure. Sonnax TASC Force article giving the 0.005-0.036 in end play range for the 4L60/E and the preferred 0.020-0.025 in window builders aim for. www.transmissiondigest.com/all-work-and-no-play-setting-endplay-to-prevent-4l60-e-gear-train-failure/

4L60E Rebuild Kit with Frictions, Steels and Band, 1997-2003

$230.99
In stock • ships from the USA • FREE shipping • 30-day returns

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