FREE shipping over $100  •  Ships fast from the USA  •  Secure checkout  •  30-day returns
Home / Shop / Hard Parts / 4L80E Pressure Control Solenoid 1996-2007
Hard Parts

4L80E Pressure Control Solenoid 1996-2007

$95.99
In stock • ships from the USA

4L80E Pressure Control Solenoid 1996-2007, new and ready to install. Fits the 4L80E. Ships fast from the USA.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
Secure Stripe checkout
Ships from the USA
30-day returns

About this product

This is a new pressure control solenoid for the 4L80E built from 1996 through 2007, reference number 24220158. It is the part to look at when a Chevrolet or GMC 2500 or 3500, a Suburban 2500, or an Express or Savana van suddenly bangs into every gear, or when the shifts have gone soft and long and the fluid is starting to darken. Both complaints come from the same component, and one solenoid is far cheaper than a set of burned clutches.

What the pressure control solenoid does in a 4L80E

The 4L80E has no throttle valve cable and no vacuum modulator. The module reads throttle position, engine speed and load, picks a line pressure, and drives this solenoid with a varying current. The solenoid bleeds torque signal oil, that oil positions the pressure regulator valve, and the regulator sets line pressure for every clutch and band. The relationship is inverse: in the GM service data the current runs from about 0.1 to 1.1 amp, and more current means lower pressure. If the module sees the return current stray from what it commanded, it sets a code and drives line pressure to maximum on purpose so the clutches survive the trip home.

Symptoms of a failing EPC solenoid

How to confirm it before buying

Do the electrical check first. With the internal harness unplugged at the case connector, the EPC reads roughly 3.5-5.2 ohms on the factory chart, and ATRA gives a slightly wider 3-8 ohm window for the later Holley-built design that these model years use. Then put a 325 psi gauge on the line pressure tap: the chart calls for 35 psi minimum at idle in Park, Neutral and Drive, and up to 324 psi in Reverse at greater throttle. A solenoid that measures correctly while pressure stays low points at the pump regulator, the boost valve or a worn actuator feed limit valve bore. On 1994-and-later 6.5L diesel trucks, a failing injection pump can also tell the module the engine is barely loaded, so it commands low pressure and burns clutches with a perfectly good solenoid. Our 4L80E low line pressure guide covers that trap, and the EPC solenoid symptoms guide has the full pressure chart.

Fitment

The listing covers the 4L80E from 1996 through 2007. All of those years fall after GM's 1994 switch from the silver Bosch force motor to the black Holley-style unit, so this is not the part for a 1991-1993 transmission that still has its original valve body. GM also revised the 4L80E internal harness and solenoids around 2004, so on a 2004-2007 unit compare the connector and body of your old solenoid with this one, or match the 24220158 reference, before you install. If anything does not match, send us your year and VIN. Other parts for this unit are on the 4L80E collection page.

Install notes

Drain the fluid, drop the pan and remove the filter. Unplug the solenoid, remove its retainer and pull it straight out of the valve body. Clean the bore, fit new O-rings lubricated with ATF and push the solenoid in by hand until it seats. Refill with Dexron VI, clear the codes, then confirm the repair with the gauge rather than by feel. If the EPC failed on a high-mileage unit, the shift and TCC solenoids have the same miles; a 2004-up solenoid kit with harness and filter or a separate 4L80E TCC solenoid can go in during the same pan drop.


Specifications

Fits4L80E 1996-2007
Part typePressure Control Solenoid
ConditionNew
BrandOEM
Reference24220158
ShipsFrom the USA
Warranty1-year

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


4L80E Pressure Control Solenoid 1996-2007: common questions

Will this solenoid fit a 1993 4L80E?

The listing covers 1996-2007. The 1991-1993 units originally used a silver Bosch force motor with a different valve body oil circuit, and ATRA warns against mixing the two designs. Send us your year and VIN and we will check what your transmission has.

Does a P0748 code always mean the solenoid is bad?

No. P0748 is an electrical code, so check the case connector, the internal harness and the module ground first. Measure the solenoid resistance before you replace it.

Why does my 4L80E shift so hard all of a sudden?

When the module cannot control the pressure control solenoid it commands maximum line pressure as a failsafe, which makes every shift harsh. Scan for codes before assuming internal damage.

What else should I replace with the pressure control solenoid?

At minimum a filter, pan gasket and fresh Dexron VI. On a high-mileage unit consider the shift and TCC solenoids too, since they are reached through the same pan drop.

Do I need to test line pressure after installing it?

Yes. A gauge reading at idle and at greater throttle in Drive and Reverse is the only way to prove the new solenoid fixed the problem and that the pump regulator is not also worn.


Repair guides for this job

Sources
  1. AM General / GM — 4L80-E Transmission Troubleshooting supplement. Pressure control solenoid current range, max-pressure failsafe, resistance and line pressure chart. gear-report.com/wp-content/uploads/2017/03/Supplement_7_4L80E-Transmission_Troubleshooting.pdf
  2. ATRA — Technical Bulletin #266, 4L80E Updates. 1994 Bosch to Holley pressure control solenoid change, resistance and duty cycle, and the warning against mixing designs. atracom.blob.core.windows.net/bulletins/1995/allyear/atb266.pdf
  3. Sonnax — Actuator Feed Limit Valve Kit 34200-16K. AFL valve bore wear on the 4L80-E and the resulting loss of solenoid feed and line pressure. www.sonnax.com/parts/1990-actuator-feed-limit-valve-kit
  4. Transmission Digest — Low Line Pressure in 4L80-E in Diesel-Powered Trucks. 6.5L diesel injection pump failure that mimics an EPC problem and burns clutches. www.transmissiondigest.com/low-line-pressure-in-4l80-e-in-diesel-powered-trucks/

4L80E Pressure Control Solenoid 1996-2007

$95.99
In stock • ships from the USA • 30-day returns

Related products
4L80E Transmission Solenoid Kit 2004-Up with Harness and Filter
Hard Parts
4L80E Transmission Solenoid Kit 2004-Up with Harness and Filter
4L80E4L85E
$214.99
View
4L80E Tcc Solenoid 2003
Hard Parts
4L80E Tcc Solenoid 2003
4L80E
$223.92
View
4L80E Valve Body Cooler Bypass Kit 1991-2013 4L80E Sonnax
Hard Parts
4L80E Valve Body Cooler Bypass Kit 1991-2013 4L80E Sonnax
4L80E
$199.00
View
4L80E Valve Body 2003-Up - Remanufactured With Solenoids
Hard Parts
4L80E Valve Body 2003-Up - Remanufactured With Solenoids
4L80E
$379.00
View