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4L60E Bonded Clutch Piston Set, 3-Piece 1994-Up

$70.99
In stock • ships from the USA

Bonded 3-4, forward and overrun clutch pistons for a 1994-up GM 4L60E, 4L65E or 4L70E, replacing hardened lip seals that leak apply pressure.

Fits these transmissions
Secure Stripe checkout • free shipping over $100 • 30-day returns
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Ships from the USA
30-day returns

About this product

If your Silverado, Sierra, Tahoe, Yukon, S10 or Camaro 4L60E flares into third, slips going into overdrive, or came apart with a black 3-4 clutch pack, the pistons in the input drum deserve as much attention as the frictions. This set gives you all three bonded pistons that live in the 1994-up input housing: the 3-4 clutch piston, the forward clutch piston and the overrun clutch piston. The rubber is vulcanized onto each piston, so there are no loose lip seals to roll, nick or install upside down.

What the input drum pistons do in a 4L60E

The 4L60E input housing stacks three hydraulic clutches in one drum. Forward clutch oil drives the truck in every forward gear, the overrun clutch is applied in manual ranges to give engine braking, and the 3-4 clutch is applied for third and fourth. Each piston is pushed by its own fluid circuit against a return spring, and the only thing holding that pressure in is the seal lip on the inner and outer diameter. Once those lips harden or take a set from heat, apply oil bleeds past them. The pack still engages, but with less clamping force, so it slips, heats and glazes. The 3-4 circuit is the first to show it because that pack carries the full engine torque in the two highest gears. Sonnax lists leaks in the third-gear oil circuit as one of the main roots of burned 3-4 clutches, and a leaking piston is part of that circuit.

Symptoms that point at tired pistons

How to confirm before you buy

A piston leak cannot be seen from under the truck, so confirm it on the bench. With the drum assembled, apply regulated shop air to each feed hole one at a time. A good circuit gives a firm clunk as the piston strokes and then holds; a hiss past the piston or a slow, mushy apply means the lip is not sealing. Our bench air check walkthrough shows the feed holes and what a pass sounds like. Also check the input housing checkball while you are there; Sonnax specifies it should hold 25 in-Hg of vacuum, and a ball that leaks will dump 3-4 oil even with brand-new pistons. If the shift problem is electrical rather than hydraulic, start with the 4L60E common problems guide instead.

Fitment

These are the 1994-up pistons for the GM 4L60E, 4L65E and 4L70E input housing, the unit found in 1994-2013 Chevrolet and GMC full-size pickups and SUVs, S10 and Sonoma, Blazer and Jimmy, Astro and Safari, Camaro, Firebird and Corvette. The one trap is older hardware: if you are rebuilding a 1982-1993 700R4 or early 4L60 drum, you must also install the updated return spring assembly, GM 24206085, or the pistons will not work correctly. If your drum was swapped or you are unsure of its age, compare your old pistons to the photos or send us your year and VIN. More parts for this unit are on the 4L60E parts page.

Install notes


Specifications

Pieces
Includes
Fits
Early units
Weight

Complete the job: parts that go with this

Doing this repair right usually means replacing these at the same time. Same transmission, ships together.


4L60E Bonded Clutch Piston Set, 3-Piece 1994-Up: common questions

Which three pistons come in this set?

The 3-4 clutch piston (the smallest), the forward clutch piston (large, with drive teeth) and the overrun clutch piston (large, with a check ball). Those are the three pistons inside the 4L60E input housing.

Will these fit my 1990 700R4 drum?

Only with the updated return spring assembly, GM 24206085. These are the 1994-up pistons, and early 1982-1993 700R4 and 4L60 drums need that spring update to use them.

Do they fit a 4L65E or 4L70E?

Yes. The set is listed for the 1994-up input housing used in the 4L60E, 4L65E and 4L70E.

Do I need to replace the pistons if I am only doing 3-4 clutches?

If the drum is already apart and the old pistons fail an air check or the unit burned the 3-4 pack, yes. A piston that bleeds apply oil is a common reason a fresh 3-4 pack burns again.

What fluid should I use after the rebuild?

Dexron VI ATF. Lube the bonded lips with assembly gel or clean ATF during installation, then check the fluid level hot with the engine idling.


Repair guides for this job

Sources
  1. Sonnax — All Over the Map: Attacking 4L60/E Burnt 3-4 Clutches with Confidence. Third-gear circuit leaks and low line pressure as the main causes of burned 3-4 clutches, and the input housing checkball holding 25 in-Hg. www.sonnax.com/tech_resources/659-all-over-the-map-attacking-4l60-e-burnt-3-4-clutches-with-confidence
  2. Sonnax — GM 4L60-E, 4L65-E, 4L70-E Vacuum Test Guide. Vacuum and air testing of 4L60-E hydraulic circuits to find leaks before replacing parts. www.sonnax.com/tech_resources/441-gm-4l60-e-4l65-e-4l70-e-vacuum-test-guide
  3. Transmission Digest — Diagnosing Shifting Issues (Barry Bartlett). 4L60E clutch and band application by gear, used to explain which piston works in which range. www.transmissiondigest.com/diagnosing-shifting-issues/

4L60E Bonded Clutch Piston Set, 3-Piece 1994-Up

$70.99
In stock • ships from the USA • 30-day returns

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